ENGCOM S1-S3, Instruction Manual

Page 1: ...FOR ENGCON TILT MOUNTING S40 S80 S1 S3 THE WIDEST RANGE ON THE MARKET Increase your excavator s efficiency and precision Instruction manual Tilt mounting S40 S80 S1 S3 English ...

Page 2: ... receives To optimise the product s safety function and lifespan please read the information in this instruction manual carefully The manual describes the things you should check and the safety measures to observe We welcome you as a customer of engcon Nordic AB and look forward to a long fruitful collaboration Do not hesitate to contact us for further information Kind regards Örjan Westerlund CEO...

Page 3: ...upational Safety and Health Administration equivalent to EU Machine Directive 98 37 EG with regulations on machines and certain other technical devices with special reference to the Ordinance s Appendix 1 regarding basic health and safety requirements for machine design and manufacture The following standards and regulatory directives have been applied and complied with Machine Directive 98 37 EG ...

Page 4: ...4 Instruction manual Type certificate for lifting hook The below certificate regards tiltrotators rotators supplied with a lifting hook ...

Page 5: ...S1 S3 11 4 Assembly and installation 12 4 1 Installation of tilt mounting 12 5 Handling 17 5 1 Connection of bucket implement 17 5 2 Disconnection of bucket implement 18 6 Maintenance 19 6 1 Daily maintenance 19 6 2 Lubrication instructions 19 6 2 1 Lubrication schedule TF S40 20 6 2 2 Lubrication schedule TF S45 TF S50 TF S60 21 6 2 3 Lubrication schedule TF S70 TF S80 22 6 2 4 Lubrication schedu...

Page 6: ...f conformity corresponds to the information on the tilt mounting Figure 1 equipment and documentation In the event of devia tions contact your supplier before starting assembly Figure 1 1 3 Decals and warning signs All the machine s instructions and decals for instance warning signs must be clearly legible at all times Contact your supplier to order new instructions and decals 1 4 System descripti...

Page 7: ... the base machine Observe all safety information carefully CAUTION Faulty installation can be dangerous If in any doubt about your knowledge or the equipment contact your dealer or engcon Nordic AB CAUTION Ensure that the hydraulic system is decompressed before starting work on the system Risk of personal injury CAUTION Never use your hands to check for leaks in the hydraulic system Hydraulic oil ...

Page 8: ...aximum capacity by making modifications not approved by the supplier CAUTION Replace damaged and or illegible decals and warning signs before using the machine Risk of personal injury CAUTION Short circuiting of electrical cabling causes risk of personal injury Insulate the cable sockets CAUTION Risk of burn injuries from hot hydraulic oil CAUTION Never operate the machine with the implement lock s...

Page 9: ...d NEVER stand or walk beneath lifted implements Implement lock switch activated Allow space for tilting and laterally moving objects Risk area 3 metres Manoeuvring of lock bolts Risk of catching in moving parts Lock bolts in extended locked position NEVER exceed the machine s approved tipping load for the relevant arm Lock bolts in contracted position Read the instruction manual Figure 2 ...

Page 10: ...ild height D mm 220 310 340 580 630 Length E mm 360 540 550 770 900 Weight kg 40 125 160 240 330 Min Max hydraulic flow l min 15 35 30 60 40 70 50 80 50 100 Max hydraulic pressure MPa 22 22 22 22 22 Tilt angle 2x40 2x40 2x40 2x40 2x40 Tilt time during hydraulic flow s l min 5 7 5 5 19 5 21 5 48 5 75 Base machine weight t 3 6 6 12 12 16 18 22 22 32 Table 1 Depending on mounting From tip to tip D A B ...

Page 11: ... Build height C mm 370 485 510 Length D mm 830 875 875 Weight kg 280 380 875 Min Max hydraulic flow l min 15 35 30 60 40 70 Max hydraulic pressure MPa 22 22 22 Tilt angle 2x40 2x40 2x40 Tilt time during hydraulic flow s l min 5 48 5 48 5 75 Base machine weight t 18 22 20 26 24 32 Table 1 Depending on mounting From tip to tip C A B D ...

Page 12: ... Check the limits for tipping load The tilt mounting s weight and the increased reach might make it necessary for instance to reduce the bucket volume CAUTION Check the limits for tipping load when connecting the tilt mounting and implement hitches to mini mise risk of accidents Faulty installation can be dangerous If in any doubt about your knowledge or the equipment contact your dealer or engcon...

Page 13: ...mpletely Figure 7 5 Position the stick so that it aligns with the appropriate holes in the upper part of the tilt mounting 6 Lower the stick carefully making sure there are no breaks 7 Adjust the width with shims if necessary 8 Insert the supplied stub axle 9 Mount the stub axle lock making sure it locks completely See Figure CAUTION Faulty installation can be dangerous If in any doubt about your ...

Page 14: ... is caused to the cable The cable s length and position should be adapted to the base machine s built in mobility to avoid unnecessary stress or abrasion Figure 9 7 Install the implement lock switch if included in the control system in a secure place 8 Install the tilt mounting s control unit in a location that is protected and safe but easily accessible for maintenance 9 Install the push buttons ...

Page 15: ...f personal injury NB The maximum input pressure and input flow must never be exceeded This applies to all control systems See Technical Data Point 3 Final precautions 1 Stick the enclosed warning decal in the operator area in a position that is clearly visible but does not disturb the operator CAUTION Replace damaged or illegible decals and warning signs before using the machine Risk of personal in...

Page 16: ...oesn t work Check the cable assemblies and connections The implement lock doesn t work Check that all cable assemblies are correctly connected Check that the pressure and return line to the tilt mounting correspond to the chosen oil flow direction CAUTION Switch off power when working on the electrical system and remove rings watches etc before starting work Risk of personal injury CAUTION Ensure t...

Page 17: ... if used for the tilt mounting If a pedal is not used press a button for extra hydraulics The lock cylinder will be activated and a blue indicator rod will show that the implement hitch is in the open position Does not apply to universal hitch 6 Deactivate the implement lock switch In other words lock the bucket implement when the bucket has engaged into its rear mounting point 7 Make sure that th...

Page 18: ... the cab 2 Activate the implement lock switch Figure 2 3 Activate the hydraulics by pressing the pedal if a pedal is used for tilt rotation If a pedal is not used activate the extra hydraulics The lock cylinder will be activated and a blue indicator rod will show that the implement hitch is in open position Does not apply to universal hitch Figure 3 4 The lock bolts are now in the open position an...

Page 19: ...d legible CAUTION Replace damaged or illegible decals and warning signs before using the machine Risk of personal injury that the implement hitch is clean and works correctly and that there are no gaps that there is no hydraulic leakage Replace worn or damaged tubes CAUTION Ensure that the hydraulic system is de compressed before starting work on the system Risk of personal injury NB The maximum i...

Page 20: ...20 Instruction manual 6 2 1 Lubrication schedule TF S40 ...

Page 21: ...21 Tilt mounting 6 2 2 Lubrication schedule TF S45 TF S50 TF S60 ...

Page 22: ...22 Instruction manual 6 2 3 Lubrication schedule TF S70 TF S80 ...

Page 23: ...23 Tilt mounting 6 2 4 Lubrication schedule TF S1 TF S2 TF S3 ...

Page 24: ...24 Instruction manual 7 Exploded view 7 1 TF S40 drawing 404080C ...

Page 25: ...400565 1 12 Spring 640102 2 32x178 13 Hex Head Screw 6 x 16 610109 1 8 8 Zinc plated ISO 4017 14 Hex Nut M6 Nylon Lock 610921 1 DIN 985 15 Flat head socket screw 10x30 610635 2 10 9 Untreated DIN 7991 16 Axle ø40 TF10 300785 1 17 Washer TF10B 400617 2 18 Hex Head Screw 8 x 25 610124 1 8 8 Yellow chromated ISO 4014 19 Tilt cylinder 400552 1 20 Socket Head Screw 16 x 30 610518 2 12 9 Untreated ISO 4...

Page 26: ...26 Instruction manual 7 2 TF S45 S50 drawing 405442A ...

Page 27: ...12 Socket Head Screw 10 x 30 610452 2 12 9 Untreated ISO 4762 13 Hex Head Screw 6 x 16 610109 1 8 8 Zinc plated ISO 4017 14 Hex Nut M6 Nylon Lock 610921 1 DIN 985 15 Cylinder axle ø30 404276 2 16 Spacer small 400127 2 17 Spacer big 400128 2 18 Yoke 300039K 4 19 Socket Head Screw 16 x 90 610530 8 12 9 Untreated ISO 4762 20 Tilt Axle 10 302826 2 21 Bushing 50 55x50 630308 2 WB 702 22 Hex Head Screw ...

Page 28: ...28 Instruction manual 7 3 TF S60 drawing 405444A ...

Page 29: ...2 10 Tilt cylinder EC10 E L 400553 2 11 Locking cylinder RF16K 400986 1 12 Locking Wedge Round 16 302331 2 13 Spring 640101 2 14 Guide bolt 400674 2 15 Flat Hex Nut M16 610947 2 DIN 439B Low 16 Lock Axle 402537 1 17 Socket Head Screw 10 x 30 610452 2 12 9 Untreated ISO 4762 18 Indicator rod 401619 1 19 Hex Head Screw 6 x 16 610109 1 8 8 Zinc plated ISO 4017 20 Hex Nut M6 Nylon Lock 610921 1 DIN 98...

Page 30: ...30 Instruction manual 7 4 TF S70 drawing 404677 ...

Page 31: ...1630 2 6 Yoke Attachment 300288K 4 7 Lock cylinder 401168 2 Stroke 70mm 8 Lock wedge 201206 2 9 Indicator rod 400911 2 10 Spacer big 400128 4 11 Hex Head Screw 12 x 30 610164 4 8 8 Yellow chromated ISO 4014 12 Bushing 70 75x60 630302 2 WB 702 13 Socket Head Screw 16 x 130 610535 8 12 9 Untreated ISO 4762 14 Lock Axle 402894 2 15 Shaft KM09 400923 2 16 Seeger Snap Ring 640201 4 SGA 20 ...

Page 32: ...32 Instruction manual 7 5 TF S80 drawing 405455A ...

Page 33: ...535 8 12 9 Untreated ISO 4762 11 Cylinder axle 30 302854 2 12 Spacer big 400128 4 13 Hex Head Screw 12 x 30 610164 4 8 8 Yellow chromated ISO 4014 14 Locking wedge R50 302535 2 15 Lock Nut 402894 2 16 Locking cylinder 401168 2 Stroke 70mm 17 Shaft 401113 2 18 Circlips 640201 4 SGA 20 19 Indicator rod 400911 2 20 Hex Head Screw 6 x 16 610109 2 8 8 Zinc plated ISO 4017 21 Hex Nut M6 Nylon Lock 61092...

Page 34: ...34 Instruction manual 7 6 TF S1 drawing 405453A ...

Page 35: ...2 Socket Head Screw 16 x 90 610530 8 12 9 Untreated ISO 4762 13 Lock cylinder 20 30 400651K 1 14 Locking wedge 20 300686 1 15 Indicator rod 400910 1 16 Bracket 400155 4 17 Hex Nut M16 Nylon Lock 610926 1 DIN 985 18 Hex Nut M6 Nylon Lock 610921 1 DIN 985 19 Hex Nut M12 Nylon Lock 610924 2 DIN 985 20 Hex Head Screw 6 x 16 610109 1 8 8 Zinc plated ISO 4017 21 Hex Head Screw 8 x 25 610124 2 8 8 Yellow...

Page 36: ...36 Instruction manual 7 7 TF S2 drawing 405454A ...

Page 37: ...10123 4 8 8 Zinc plated ISO 4014 13 Flat Washer 611005 4 8 4x16 Zinc plated ISO 7089 14 Hex Head Screw 12 x 20 610163 10 8 8 Yellow chromated ISO 4014 15 Lock cylinder 20 30 400651K 1 16 Locking Wedge 27 302815 1 17 Indicator rod RF27 402677 1 18 Hex Head Screw 6 x 16 610109 1 8 8 Zinc plated ISO 4017 19 Hex Nut M6 Nylon Lock 610921 1 DIN 985 20 Bracket 400155 3 21 Hex Nut M16 Nylon Lock 610926 1 ...

Page 38: ...Notes ...

Page 39: ...Notes ...

Page 40: ...89 06 Fax 49 33 75 218 835 engcon UK 0044 2476 456 401 44 797 191 2546 Fax 0044 2476 651 461 For further information on our outlets visit www engcon com engcon s products are available from most brand dealers selling excavators and from many accessory dealers engcon Nordic AB Box 111 SE 833 22 Strömsund Sweden Tel 46 670 178 00 Fax 46 670 178 28 info engcon se www engcon se engcon Denmark engcon U...