Ensitech TIG BRUSH TBE-160CM, Operation, Safety And Maintenance Manual

Page 1: ...Ensitech Pty Ltd www tigbrush com Stainless Steel Weld Cleaning System TBE 160CM TBE 160CM Instruction Manual Oct 2013 USA Operation Safety and Maintenance Manual...

Page 2: ...hine at all times The purpose of this manual is to provide users with the necessary operating procedures and precautions essential for the safe and proper operation of the TIG Brush Due to continuous...

Page 3: ...ETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY WARNING SYMBOL FOR VOID WARRANTY OR DAMAGED WORK V INDICATES AN IMMEDIATELY HAZARDOUS SITUATION IF NOT AVOIDED MAY RESULT IN MINOR OR MODE...

Page 4: ...ons regarding product safety Standards and regulations compliance information Questions regarding special product applications Questions regarding product modifications Ensitech Pty Ltd Unit 1 144 Old...

Page 5: ...Ensitech Pty Ltd www tigbrush com 5 REVISIONS LOG REVISIONS LOG Revised Issue of Manual October 2013 Revised Issue of Manual December 2012 Original Issue of Manual November 2012...

Page 6: ...ABLES 7 1 Brushes 7 2 Insulating Shroud 7 3 Cleaning Fluids 7 4 Neutralizing Fluids 7 5 Other Fluids 7 6 Marking Consumables TROUBLESHOOTING 8 1 On Off Switch Not Illuminated 8 2 On Off Switch Illumin...

Page 7: ...eat marks and other surface imperfections from metal surfaces This model has been specifically designed to clean heat marks left by TIG welding stainless steel and to indelibly mark etch stainless ste...

Page 8: ...ustible substances Ensure that all required equipment is available Do not use the TIG Brush for any purpose other than that described in this manual Failure to observe this warning may result in perma...

Page 9: ...not use near flammable substances or in areas where dense flammable gases such as petrol vapor may accumulate The TIG Brush TBE 160CM uses 110V AC only Do not use with any other voltage If the power...

Page 10: ...TBE 160CM Instruction Manual Oct 2013 USA 10 S3 DESCRIPTION OF APPARATUS 1 2 4 5 6 7 8 3 1 2 3 4 5 6 7 8 TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush Power Cord...

Page 11: ...Ensitech Pty Ltd www tigbrush com 11 S3 DESCRIPTION OF APPARATUS Cable Sockets Reset Button On Off Switch Mains Socket TBE 160CM...

Page 12: ...itable place for washing 7 Wear suitable personal protective equipment as recommended in the MSDS The minimum requirement is for gloves to protect hands from the fluid and goggles to prevent fluid spl...

Page 13: ...Ensitech Pty Ltd www tigbrush com 13 S4 OPERATION Workpiece For best performance use tip of brush only Wand Brush Shroud Insulating shroud must be used...

Page 14: ...contacts workpiece this is normal Excessive sparking for a prolonged time in one area may cause surface pitting 8 When desired surface finish is achieved turn the On Off switch to OFF 9 After use put...

Page 15: ...S 5 1 Choose the type of operation required by connecting the red cable to the appropriate socket CLEAN This mode is for weld cleaning and heat tint removal MARK This mode provides indelible marking f...

Page 16: ...move cleaning fluid After using the TIG Brush for marking remove the felt and marking head from the marking head adapter and rinse with water to remove marking fluid Allow parts to dry before re assem...

Page 17: ...aning polishing TB 30ND Weld Cleaning Fluid biodegradable for cleaning only TB 31ND Neutral Weld Cleaning Fluid NEUTRALIZING FLUIDS 7 4 Neutralizing fluids to remove cleaning fluid residue TB 40 Neutr...

Page 18: ...n the indentation under the plastic fuse drawer and pull out the drawer If the fuse at the end of the drawer is broken replace with a fuse of the same specification 8 amp slow blow fuse size M205 If t...

Page 19: ...is conductive If the metal has a plastic film or a thick layer of oxide the current cannot flow through the work A mechanical or chemical method may need to be used to remove any insulating film befo...

Page 20: ...m If you want to make a claim under your warranty please contact Ensitech Pty Ltd in writing by sending a pre paid letter to Ensitech Pty Ltd PO Box 179 Springwood NSW 2777 Australia or email to info...