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TBE-250 Instruction Manual

Feb 2012

This manual is a very important tool! Keep it 
with the machine at all times.

The purpose of this manual is to provide users 
with the necessary operating procedures and 
precautions, essential for the safe and proper 
operation of the TIG Brush.

Due to continuous improvements, Ensitech 
Pty Ltd reserves the right to make specifi cation 
changes.

© 2011 Ensitech Pty Ltd

FOREWORD

FOREWORD

19

Ensitech Pty Ltd

www.ensitech.com.au

ON/OFF SWITCH & FRONT PANEL POWER LIGHT 
ILLUMINATED & UNIT NOT OPERATING

• 

Ensure the TIG Brush circuit breaker is reset (it should 
be pressed in – see back of unit). 

• 

Ensure the Power Control is not set to STANDBY. 

• 

Ensure the cables are securely plugged into the front of 
the TIG Brush. 

• 

Ensure the clamp is gripping the work securely. 
Sometimes the clamp position may need adjusting to 
make a good contact. If dirt or debris has built up on the 
clamp, clean it as this may prevent a good contact 
being made. 

• 

Ensure the brush is wet with fl uid. 

• 

Ensure that the work is conductive. If the metal has a 
plastic fi lm or a thick layer of oxide, the current cannot 
fl ow through the work. A mechanical or chemical 
method may need to be used to remove any insulating 
fi lm before the TIG Brush can be used. 

• 

Examine all cables for damage and ensure all the cables 
are properly connected.

• 

Ensure the brush is securely screwed into the wand. 
NOTE: Be careful when checking, as a loose connection 
may be extremely hot.

• 

Check screw threads on the handle, wand and brush for 
dirt and contamination in the screw threads and clean if 
required. 

Contact your TIG Brush distributor or visit the website for 
more help 

www.tigbrush.com

S8 TROUBLESHOOTING

8.3

Summary of Contents for TIG Brush TBE-250

Page 1: ...Ltd in writing by sending a pre paid letter to Ensitech Pty Ltd PO Box 179 Springwood NSW 2777 Australia or email to info ensitech com au You must include your full name address and contact telephone...

Page 2: ...Ensure the clamp is gripping the work securely Sometimes the clamp position may need adjusting to make a good contact If dirt or debris has built up on the clamp clean it as this may prevent a good c...

Page 3: ...it may have over heated Wait 30 minutes for the unit to cool down before trying to use it again The unit can be cooled more quickly by placing a damp cloth on the heat sink 8 1 8 2 If the TIG Brush is...

Page 4: ...able from authorised TIG Brush distributors The insulating shroud may become damaged or heat affected Replacement shrouds are available A range of cleaning uids is available including TB 21ND Weld Cle...

Page 5: ...ning solution Allow to dry before re assembling Before assembling the brush to the wand coat threads with copper lled anti seize compound This will exclude the acidic solution from the joints and prev...

Page 6: ...y Ltd www ensitech com au S5 POWER AND GRADE SETTINGS MODE SETTINGS POWER CONTROL MODE CONTROL 5 2 POWER SETTINGS 5 1 Choose the cleaning intensity required by selecting the appropriate setting using...

Page 7: ...cessary to remove discolouration Prolonged application may affect surface quality 10 Some light sparking may occur where brush tip contacts workpiece particularly on higher power settings and this is...

Page 8: ...he TIG Brush for any purpose other than that described in this manual Failure to observe this warning may result in permanent damage to the TIG Brush cause damage to the workpiece cause injury to the...

Page 9: ...TIG Brush Unit 7 Attach clamp to workpiece 9 Ensitech Pty Ltd www ensitech com au S2 SAFETY PRECAUTIONS CAUTION Fluid spilled on the skin should be washed off as soon as practical Material Safety Data...

Page 10: ...6 7 8 3 1 2 3 4 5 6 7 8 TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush Power Cord 11 Ensitech Pty Ltd www ensitech com au TBE 250 TIG Brush S3 DESCRIPTION OF APPARATUS Power...

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