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14

TBE-250 Instruction Manual

Feb 2012

Refer to illustrations on pages 13 and 15.
1.  Set POWER control to STANDBY. Always use this setting 

when connecting the clamp or changing the tip.

2.  Ensure the power cord is connected to a suitable 110V 

or 240V AC power outlet and connected to the TIG Brush 
power socket. 

3.  Turn the On/Off switch to ON. The On/Off switch should 

immediately be illuminated. If this does not occur, refer 
to the “Troubleshooting” section.

4.  Make sure the brush tip has its insulating shroud and the 

insulation on the wand is undamaged.

5.  Ensure the TIG Brush is switched on and all equipment is 

correctly connected as described above in section 4.2.

6.  Select power level and operating mode using the rotary 

switches. See section 5 below for details. 

7.  Dip brush in cleaning fl uid and apply brush tip to weld 

area to be cleaned. Use only recommended cleaning 
fl uids, see S7.2.

8.  Ensure brush and work area remain wet with the fl uid 

during cleaning.

9.  Apply brush only for as long as necessary to remove 

discolouration. Prolonged application may affect 
surface quality.

10.  Some light sparking may occur where brush tip contacts 

workpiece, particularly on higher power settings, and this 
is normal. Excessive sparking for a prolonged time in one 
area may cause surface pitting.

11.  When desired surface fi nish is achieved, turn the TIG 

Brush Power Control to OFF. 

12.  After use put the brush down on a non-fl ammable 

surface as it may be very hot.

13.  Be careful touching the work as it may be hot.
14.  Rinse thoroughly with clean water to remove all traces of 

cleaning fl uid. To ensure acidic residue is removed, use 
the recommended Ensitech neutralising fl uid, see S7.3.

S4 OPERATION

OPERATION

4.4

7

Ensitech Pty Ltd

www.ensitech.com.au

S1 INTRODUCTION

The TIG Brush is a metal cleaner/polisher. It uses the action 
of an electric current along with a fl uid to remove heat marks 
and other surface imperfections from metal surfaces. This 
model has been specifi cally designed to clean heat marks left 
by TIG welding stainless steel. 

Several cleaning solutions are available, each suited to 
different applications. Contact Ensitech for more information, 
or visit our website 

www.tigbrush.com

INTRODUCTION

Summary of Contents for TIG Brush TBE-250

Page 1: ...Ltd in writing by sending a pre paid letter to Ensitech Pty Ltd PO Box 179 Springwood NSW 2777 Australia or email to info ensitech com au You must include your full name address and contact telephone...

Page 2: ...Ensure the clamp is gripping the work securely Sometimes the clamp position may need adjusting to make a good contact If dirt or debris has built up on the clamp clean it as this may prevent a good c...

Page 3: ...it may have over heated Wait 30 minutes for the unit to cool down before trying to use it again The unit can be cooled more quickly by placing a damp cloth on the heat sink 8 1 8 2 If the TIG Brush is...

Page 4: ...able from authorised TIG Brush distributors The insulating shroud may become damaged or heat affected Replacement shrouds are available A range of cleaning uids is available including TB 21ND Weld Cle...

Page 5: ...ning solution Allow to dry before re assembling Before assembling the brush to the wand coat threads with copper lled anti seize compound This will exclude the acidic solution from the joints and prev...

Page 6: ...y Ltd www ensitech com au S5 POWER AND GRADE SETTINGS MODE SETTINGS POWER CONTROL MODE CONTROL 5 2 POWER SETTINGS 5 1 Choose the cleaning intensity required by selecting the appropriate setting using...

Page 7: ...cessary to remove discolouration Prolonged application may affect surface quality 10 Some light sparking may occur where brush tip contacts workpiece particularly on higher power settings and this is...

Page 8: ...he TIG Brush for any purpose other than that described in this manual Failure to observe this warning may result in permanent damage to the TIG Brush cause damage to the workpiece cause injury to the...

Page 9: ...TIG Brush Unit 7 Attach clamp to workpiece 9 Ensitech Pty Ltd www ensitech com au S2 SAFETY PRECAUTIONS CAUTION Fluid spilled on the skin should be washed off as soon as practical Material Safety Data...

Page 10: ...6 7 8 3 1 2 3 4 5 6 7 8 TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush Power Cord 11 Ensitech Pty Ltd www ensitech com au TBE 250 TIG Brush S3 DESCRIPTION OF APPARATUS Power...

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