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TBE-250 Instruction Manual

Feb 2012

S4 OPERATION

PREPARATION

ASSEMBLY

4.1

4.2

4.3

1.  Inspect unit and all cables for damage before use.
2.  Ensure the unit is dry.
3.  Ensure the work environment is well ventilated and 

away from any combustible substances.

4.  Ensure that cables do not present a trip hazard.
5.  If the items to be cleaned are small, place the parts in a 

plastic container that can hold acidic fl uids safely.

6.  Parts will need to be sprayed with the recommended 

Ensitech neutraliser or washed down with water after 
cleaning. Ensure there is ready access to water and a 
suitable place for washing.

7.  Wear suitable personal protective equipment as 

recommended in the MSDS. The minimum requirement 
is for gloves to protect hands from the fl uid, and goggles 
to prevent fl uid splashing into the eyes.

CLEANING FLUID

Pour a small quantity of the Cleaning Fluid into a shallow 
bowl. Place the container close to the work because the tip 
will be dipped into the fl uid regularly during operation.

Refer to illustration on page 10.
1.  Attach connector of red cable to red connector of TIG 

Brush Unit.

2.  Screw wand into handle.
3.  Place shroud on brush and screw into wand.
4.  Attach connector of black cable to black connector of 

TIG Brush Unit.

5.  Set POWER switch to “OFF”.
6.  Attach power cord to mains outlet and TIG Brush Unit.
7.  Attach clamp to workpiece.

9

Ensitech Pty Ltd

www.ensitech.com.au

S2 SAFETY PRECAUTIONS

CAUTION

• 

Fluid spilled on the skin should be washed off as soon 
as practical. 

• 

Material Safety Data Sheet is available for all chemicals 
and should be read before use.

• 

The brush gets extremely hot, around 200°C degrees 
centigrade. Be very careful touching the brush. Do not 
place the brush near any fl ammable materials.

• 

The TIG Brush produces an electric current which may 
generate small sparks between the brush and the metal 
being cleaned. 

• 

Hydrogen gas may also be generated (which is an 
invisible but explosive gas). Always use the apparatus 
in a well ventilated area. Do not use near fl ammable 
substances, or in areas where dense fl ammable gases 
(such as petrol vapour) may accumulate.

• 

The TIG Brush TBE-250 uses 110V or 240V AC only. 
Do not use with any other voltage. If the power cord is 
damaged or if the TIG Brush has been dropped from a 
height and damaged, do not use the unit. Contact your 
TIG Brush supplier to have the TIG Brush inspected 
and repaired.

• 

Do not short out the terminals, or use the TIG Brush with 
a damaged wand or cables. Doing so may permanently 
damage the TIG Brush and cause damage to the 
workpiece being cleaned. The high currents involved 
may also cause intense heating of the shorted or 
damaged part, which could result in burns to 
the operator.

• 

Ensure that the TIG Brush is located where it cannot 
easily fall and cause injury. Ensure that the cables do 
not present a trip hazard.

Summary of Contents for TIG Brush TBE-250

Page 1: ...Ltd in writing by sending a pre paid letter to Ensitech Pty Ltd PO Box 179 Springwood NSW 2777 Australia or email to info ensitech com au You must include your full name address and contact telephone...

Page 2: ...Ensure the clamp is gripping the work securely Sometimes the clamp position may need adjusting to make a good contact If dirt or debris has built up on the clamp clean it as this may prevent a good c...

Page 3: ...it may have over heated Wait 30 minutes for the unit to cool down before trying to use it again The unit can be cooled more quickly by placing a damp cloth on the heat sink 8 1 8 2 If the TIG Brush is...

Page 4: ...able from authorised TIG Brush distributors The insulating shroud may become damaged or heat affected Replacement shrouds are available A range of cleaning uids is available including TB 21ND Weld Cle...

Page 5: ...ning solution Allow to dry before re assembling Before assembling the brush to the wand coat threads with copper lled anti seize compound This will exclude the acidic solution from the joints and prev...

Page 6: ...y Ltd www ensitech com au S5 POWER AND GRADE SETTINGS MODE SETTINGS POWER CONTROL MODE CONTROL 5 2 POWER SETTINGS 5 1 Choose the cleaning intensity required by selecting the appropriate setting using...

Page 7: ...cessary to remove discolouration Prolonged application may affect surface quality 10 Some light sparking may occur where brush tip contacts workpiece particularly on higher power settings and this is...

Page 8: ...he TIG Brush for any purpose other than that described in this manual Failure to observe this warning may result in permanent damage to the TIG Brush cause damage to the workpiece cause injury to the...

Page 9: ...TIG Brush Unit 7 Attach clamp to workpiece 9 Ensitech Pty Ltd www ensitech com au S2 SAFETY PRECAUTIONS CAUTION Fluid spilled on the skin should be washed off as soon as practical Material Safety Data...

Page 10: ...6 7 8 3 1 2 3 4 5 6 7 8 TIG Brush Control Unit Clamp Cable Handle Cable Handle Wand Shroud Brush Power Cord 11 Ensitech Pty Ltd www ensitech com au TBE 250 TIG Brush S3 DESCRIPTION OF APPARATUS Power...

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