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Installation instruction  

of the flat solar collectors models ES1V2.0, ES1V2.65,  

ES2V/2.0 AL, ES2V/2.65 

 integrated in the slate roof.   

 

1. Introduction  

 

 

 

 

Lightning protection  

 

In case the height at which the collectors are to be installed exceeds 20 metres 
and a building is not equipped with the lightning protection it is necessary to 
connect all electrically conducting elements with an earth rod (minimal earth 
rod cross-section – 16mm

2

), and then with a compensating potential. 

 

In case the height at which the collectors are to be installed does not exceed  
20 metres it is not necessary to provide the lightning protection.  

 

If the building is equipped with the lightning protection it is important to 
check the connection of the solar system to the lightning protection. That task 
should be performed by an electrician.  

 

 

 

 

Recycling 

 
      

 

 

Completely used up solar collectors can be returned to the manufacturer.  

The returned solar collectors shall be utilized by the manufacturer in the way    

which is the least burdensome for the natural environment.  

 

 

2. Safety during installation  

 
 

 

 

Before commencing the installation work it is necessary to immediately 

 

 

 

get acquainted with the safety tips!   

 

 

 

 

 

 

 

2.1. Notes included in the instruction. 

 
 

 

 

The installation instruction includes important information concerning safety 

 

 

 

and proper positioning of the collectors on the roof as well as the correct  

 

 

 

execution of the hydraulic connection. Drawings and information included in 

 

 

 

the instruction apply to a vertical installation of the collectors.   

 
 

 

 

Installation of the collators can only be performed by qualified personnel with 

 

 

 

professional experience in the field of water supply and gas systems.  

 
 

 

 

Upon completion of works an installer should hand over the installation  

 

 

 

instruction to a customer and clearly explain the principles of operation and 

 

 

 

directions essential to a proper operation of the solar system.  

 

 

 

 

2.2 Application  

 

 

 

This instruction includes a description of an vertical assembly set to carry out 

 

 

 

the installation of solar collectors (vertically and horizontally) on the roof 

 

 

 

with the inclination ranging from 30

up to 65

o

.   

 
 

 

The assembly set shall exclusively be used to perform the installation of solar 

 

 

collectors, it must not be used to install different devices on the roof.  

 

 

Installation of only solar collectors on the supporting structure guarantees its 

 

 

safety of operation.  

Summary of Contents for ES1V2.0

Page 1: ...els ES1V2 0 ES1V2 65 ES2V 2 0 AL ES2V 2 65 integrated in the slate roof Installation instruction of the flat solar collectors models ES1V2 0 ES1V2 65 ES2V 2 0 AL ES2V 2 65 integrated in the slate roof...

Page 2: ...ncing the installation work it is necessary to immediately get acquainted with the safety tips 2 1 Notes included in the instruction The installation instruction includes important information concern...

Page 3: ...d against weather conditions 3 2 Technical Documentation Solar installation set consists of different components Before installing any of the components you should become familiar with an adequate ins...

Page 4: ...flashing 1 1 Support frame for centre flashing 1 1 Cover flashing left 1 Cover flashing right 1 Cover flashing 1 Wind protection rail 2 1 Collector bracket 4 2 Collector clamping 40 x 40mm 4 Linear co...

Page 5: ...overturned by strong winds Permissible snow and wind load amounts to max 2 0 kN m Collectors field should be located in such a way that the absorber will not be shadowed by the adjacent buildings tre...

Page 6: ...proofed by the plumber any leaks are associated with getting air into the solar thermal system with maximize the risk of corrosion Once air get into the solar system the solar fluid must be replaced I...

Page 7: ...uble lap slating The minimum roof pitch for the installation of this flashing is 30 Into consideration of mandatory safety measures uncover the roof for the assembly of the roof integrated solar colle...

Page 8: ...lar panels Connect the left edge with the lower extension flashing Push them together till the indicated mark is reached Fix it again together with a collector bracket by the help of a wood screw 4 x...

Page 9: ...the connection at the right side as an example One sided connection of maximum 5 collectors When forming a battery you can connect maximum 5 collectors elbow Expansion joint cross fitting Fix the left...

Page 10: ...3 Connecting the collectors with a clamping pipe union Collectors ES1V 2 0 and ES1V 2 65 connecting upper connectors pipe Collectors ES2V 2 0 AL ES2V 2 65 connecting upper and bottom connector pipe 1...

Page 11: ...n the elbow 5 connect the flexible conduit to the solar system 4 2 5 Connection of the collector return 1 connector pipe of the collector 2 strengthening sleeve 3 clamp nut 4 clamping ring 5 complete...

Page 12: ...duit It is not allowed to connect stiff collective pipes directly to the collector The connection of flexible conduits with the system must be done below the level of the air escape Directions Univers...

Page 13: ...ill reach the required pressure p 2 5 bar Pressure measurement 12 6 Close the valve 4 and pump until the installation will reach the required pressure p 2 5 bar Pressure measurement 6 7 Turn on the co...

Page 14: ...ect the insulation against damage caused by birds High temperature resistant insulation must be used to insulate the conduits inside the building 4 4 Enclosure of the solar system THE MONTER INSTALLER...

Page 15: ...s to be positioned at the outer side of each collector Use the coloured and sealed self tapping screws 4 2 x 13mm at the provided holes in each cover flashing The overhang on the outer sides is 110mm...

Page 16: ...ings in the hook in elements of each collector Fix the side flashings at the battens four times on each side Additional attach the side flashings at the lower end by the help of two coloured and seale...

Page 17: ...ood wedge at the battens and fix them with three wood screws 5 x 110 mm The wood wedge has to be in touch with the side flashings on both outer sides Attention The wood wedge has to lie on two battens...

Page 18: ...on rail and fix it at the wood wedge with two wood screws 4 x 30mm as shown on the small pictures This has to be done outside of the seam Fix the upper edge at the wood wedge by the help of a coloured...

Page 19: ...t solar collectors models ES1V2 0 ES1V2 65 ES2V 2 0 AL ES2V 2 65 integrated in the slate roof 4 4 13 Finishing works At the end cover the roof completely up to the flashing Stick the lead strip on the...

Page 20: ...r elements of the system In order to guarantee failure free operation of the whole system it is recommended to carry out the following maintenance work at least once a year 1 Frost protection check th...

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