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FLEX LS | USER MANUAL | 3

Envipco’s FLEX LS was designed for locations with low redemption rates or limited space. The FLEX LS 
is a cost effective, compact solution that processes aluminium, steel and plastic containers through 
one opening. Only 60cm (24”) wide, the FLEX LS is half the size of a vending machine and delivers the 
industry’s best container densification: It holds up to 900 containers.

  

INTENDED USE

The machine is used exclusively for redeeming one-way empty beverage containers in the form of plastic 
bottles (e.g. PET) up to 3 litres, aluminium cans up to 1 litre. The machines are typically installed at sales 
outlets (supermarkets, stores) or at return points.

FORESEEABLE MISUSE

Objects other than those specified are inserted; for example non-returnable containers or containers not 
covered by any return system; full or partially filled bottles or cans, bottles filled with flammable liquids, 
plastic bags, waste or personal objects (rings, cell phones, wallets, etc.).

SAFETY

Safety for store customers, store personnel, and Envipco technicians is paramount in the design and 
continuing development of the FLEX LS. Follow all safety precautions and safety information that warn 
against bypassing or overriding the safety devices. The FLEX LS is equipped with a low powered Class 
II laser and with motor driven reduction devices. There is no possible exposure to laser light during 
machine operation. The machine’s laser scanners are similar to the UPC scanners at a supermarket check-
out. When the machine is secure and in operation, no harmful light is radiated. The US Food and Drug 
Administration requires the inclusion of laser safety information and labels pursuant to 21 CFR,  
Chapter 1, Sub-chapter J, Laser Product Performance Standard, Section 1040.10 (h). The FLEX Scanners 
meet the safety requirements of IEC/EN 60825-1 Class 1 (Public Health England Standard BS 60825-1).

MACHINE SPECIFICATIONS

The FLEX LS accepts both PET (plastic bottles) and aluminium or steel cans. Envipco’s PIN-WAVE™ 
compactor provides superior densification, allowing for less bin changes. Its narrow 600mm (24”) width 
conserves space, and its 1840mm (72”) height matches that of vending machines. It has a standard line 
cord and does not require a special electrical outlet

.

 

HOW IT WORKS

If a container is rejected, the conveyor returns it to the customer, who must remove the container from 
the machine. If a container is accepted, the machine credits the value of the container to the amount 
due the customer and displays it on the front panel of the machine. The customer receives a voucher as 
payment for containers by pressing the green payment button or may select to donate the accumulated 
amount to a specified charitable organisation. 

Should the machine malfunction while serving a customer and a voucher is due the customer, the 
machine will pay the customer before going off-line. Should a power outage occur, the machine retains 
the amount due the customer. When power is restored, the machine pays the customer. Safeguards in the 
software prevent double payment in the event of a machine malfunction or loss of power.

EXECUTIVE SUMMARY

Summary of Contents for FLEX LS

Page 1: ...FLEX LS USER MANUAL Edition 2110...

Page 2: ...s 12 1 5 Mechanical safety 13 1 5 1 Mechanical safety labels 13 CHAPTER 2 Maintenance Service 18 2 1 Introduction 18 2 2 Cleaning 18 2 3 Emptying Bins 19 2 4 Keys 20 2 5 Printer 20 2 5 1 Ordering Pape...

Page 3: ...ners at a supermarket check out When the machine is secure and in operation no harmful light is radiated The US Food and Drug Administration requires the inclusion of laser safety information and labe...

Page 4: ...in the printer as needed INSTALLATION The machine requires an outlet on a dedicated circuit Each machine requires a minimum of 100mm 4 of clearance in the back of the machine to allow room for the pow...

Page 5: ...ne s doors are open This can only be overridden by a technician using a maintenance key switch EAN European Article Numbering standard of bar codes which has 13 digits and is used outside of the USA a...

Page 6: ...gram that controls most of the machine s operations It is started by the Monitor ROM SCANNER Laser device that reads the bar codes SERVICE MODE The RVM controller mode in which technicians can perform...

Page 7: ...ins Also they must be emptied frequently The FLEX LS solves these problems by sorting and compacting recyclable PET aluminium and steel containers It rejects all other items FIGURE 1 1 FLEX LS DUAL PL...

Page 8: ...1 2 FLEX LS TRI PLASTIC GLASS CANS PRINTER OUTPUT PAYMENT BUTTON LCD SCREEN UPPER CABINET DOOR PET CAN COMMODITY CABINET DOOR CONTAINER INFEED GLASS COMMODITY CABINET DOOR LOWER DOOR LOCKS UPPER DOOR...

Page 9: ...the container was rejected The following are reasons for rejection The materials sensors do not detect a steel or aluminium can or a PET plastic bottle The bar code is readable but not in the RVMs da...

Page 10: ...g on the machine This manual emphasizes safety with the use of warnings cautions and notes Warnings provide information which if not followed could result in injury or in extreme cases even death Caut...

Page 11: ...WARNING Never bypass a fuse in any of the FLEX machines WARNING To prevent accidental operation that can cause serious injury only one person at a time is permitted to work on or near the FLEX during...

Page 12: ...he cabinet doors are open use extreme caution while maintaining cleaning or performing service on the machine To ensure that the equipment continues to operate safely Envipco performs a safety inspect...

Page 13: ...ing the RVM controller box or the AC motor control box Figure 1 5 shows the label that is displayed inside the front door of the machine FIGURE 1 5 HIGH VOLTAGE WARNING LABEL RVM CONTROLLER FIGURE 1 6...

Page 14: ...he doors open Keep body and loose clothing well away from moving parts 1 5 1 MECHANICAL SAFETY LABELS Pinch point labels warn against hand hazards from the compaction unit Figure 1 7 and Figure 1 8 sh...

Page 15: ...FLEX LS USER MANUAL 15 FIGURE 1 8 SAFETY LABELS IN THE LEFT SIDE ACCESS PANEL FIGURE 1 9 SAFETY LABEL INTAKE CONVEYOR KEEP HANDS AWAY WARNING PINCH POINT WARNING KEEP HANDS AWAY WARNING...

Page 16: ...FLEX LS USER MANUAL 16 FIGURE 1 10 SAFETY LABEL SIDE GLASS DIVERTER FIGURE 1 11 SAFETY LABEL COMMODITY DOORS KEEP HANDS AWAY FROM MOVING PARTS WARNING...

Page 17: ...nos alejadas de las piezas m viles No introduzca materiales peligrosos ya que pueden provocar un incendio o lesiones MOVING PARTS SAFETY LABEL WARNING Moving parts start automa cally and may cause har...

Page 18: ...will damage the surfaces Use hot soapy water or a good quality Ammonia Free light detergent WARNING Do Not attempt to move the sorter unit or gain access to the compaction device Keep hands away from...

Page 19: ...FLEX LS USER MANUAL 19 FIGURES 2 1 COMPONENTS TO BE CLEANED BELTS CAN BIN PET BIN SENSORS REFLECTORS 3 SCANNERS...

Page 20: ...2 The FLEX LS and FLEX LS Tri can be set to go Bin full by count after a predetermined num ber of containers have been processed Do the following to clear counts after the full bins have been emptied...

Page 21: ...e paper should be sent and the number of rolls cases requested Note The price of paper is subject to change without notice 2 5 2 RECEIVING AND SECURING PAPER When you receive a shipment of paper caref...

Page 22: ...2 FIGURE 2 4 PRINTER PAPER PLACEMENT FIGURE 2 5 PRINTER HEAD LIFT PIN LOCATION If the printer jams push in the printer head lift pin before attempting to remove the paper Pull the lift pin all the way...

Page 23: ...ine Other information which may be useful to the technician such as The machine will not crush containers or We are unable to clear a jam 2 6 1 MAINTENANCE PROVIDER RESPONSIBILITIES The maintenance pr...

Page 24: ...r Containers with un known bar codes are also returned For machines programmed to accept containers by material The FLEX LS accepts PET steel and aluminium containers However if you have a container w...

Page 25: ...he FLEX LS physical dimensions Height 1836mm 72 3 Depth 848mm 33 375 Width 600mm 24 265 Weight approximately 230 kg The FLEX LS is made with a durable finish that presents a fresh crisp appearance The...

Page 26: ...opy of suitable construction must overhang the machine on all sides to provide protection from the elements The higher the canopy the larger it must be to provide adequate coverage for the FLEX LS The...

Page 27: ...epair contact the authorized service personnel using the number posted inside the front door of the machine 3 3 1 ATTENDANT TRAINING AND DEMONSTRATION Envipco will conduct training for the machine att...

Page 28: ...envipco com FLEX LS USER MANUAL EDITION 2110...

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