229
REV. 07/2016
SERVICE MANUAL - BATTERY
B
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-
Add only distilled water.
Before adding distilled water, check if the
buoy can move up and down properly to
prevent the buoy from failing to fl oat up and
resulting in excessive fi lling.
2) Filler cap without buoy
When adding water, stop filling when the
electrolyte level is higher than the protective
plate for 15~20 mm.
Please operate the electric watering device in
accordance with its operating manual.
CAUTION
B1-3.3 Monthly Maintenance
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-
Before the charging is completed (while
the charger is still energized), measure and
record the voltage of battery cell the entire
battery;
After the charging is completed, measure
and record the electrolyte concentration and
temperature of the battery cell.
How to tell if the battery is normal?
-
As for a normal set of fully charged batteries,
the voltage of each of the battery cell
should be around 2.08V, specific gravity of
electrolyte should be around 1.28;
After being fully charged, if the voltage of
battery cell is lower than 1.85V or the specific
gravity of electrolyte is less than 1.05, then that
battery cell has been damaged and needs to be
replaced.
CAUTION
And you can identify if the battery is fully
discharged according to the specific gravity of
battery electrolyte when the instrument alarms,
and identify if the capacity indicated on the
instrument is accurate.
CAUTION
If there is fault, please notify service
personnel for repairs.
B1-3.4 Care
-
-
Battery surface should be clean and dry to
prevent the occurrence of leakage currents;
Battery cables, terminals and connectors mu-
st be tightened and clean, a small amount of
special grease should also be applied.
1. Keep it clean
WARNING
-
-
-
-
Do not use a dry cloth or fabric to clean the
surface of the battery, so that to prevent the
occurrence of static electricity, resulting in
explosion;
Unplug the power plug;
Wipe clean with a damp cloth;
Please wear goggles, rubber boots and
rubber gloves.
WARNING
2. Make sure that the cable insulation is not da-
maged and the connection layer has no signs
of heating.
-
As for a group of normal batteries, when the
battery is discharged for 80% (the instrument
alarms and prompts low battery, you should
recharge in a timely manner), the open circuit
voltage should be around 1.93V, specific
gravity of electrolyte (under 30°C) should be
around 1.14.
Summary of Contents for CQD16
Page 1: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 2: ...Service Manual Electric Reach Truck CQD16NRVF NRV CQD16 20RVF RV...
Page 15: ...1 1 1 INFORMATION SPECIFICATIONS...
Page 16: ...2 NOTE...
Page 22: ...REV 07 2016 INFORMATION SPECIFICATIONS 1 8...
Page 23: ...9 2 2 MAINTENANCE...
Page 24: ...10 NOTE...
Page 34: ...20 REV 07 2016 MAINTENANCE 2...
Page 35: ...21 3 3 STRUCTURE FUNCTIONS...
Page 36: ...22 NOTE...
Page 44: ...30 REV 07 2016 STRUCTURE FUNCTIONS 3...
Page 45: ...31 4 4 CHASSIS SYSTEM...
Page 46: ...32 NOTE...
Page 53: ...39 5 5 DRIVE SYSTEM...
Page 54: ...40 NOTE...
Page 69: ...55 6 6 OPERATING SYSTEM...
Page 70: ...56 NOTE...
Page 85: ...71 7 7 HYDRAULIC SYSTEM...
Page 86: ...72 NOTE...
Page 88: ...74 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram RVF NRVF...
Page 89: ...75 REV 07 2016 HYDRAULIC SYSTEM 7 7 1 2 Hydraulic Schematic Diagram RV NRV...
Page 106: ...92 REV 07 2016 HYDRAULIC SYSTEM 7...
Page 107: ...93 8 8 ELECTRICAL SYSTEM...
Page 108: ...94 NOTE...
Page 176: ...REV 07 2016 ELECTRICAL SYSYTEM 8 162 8 19 Wiring Harness and Connectors RVF NRVF...
Page 177: ...REV 07 2016 ELECTRICAL SYSYTEM 8 163 8 20 Wiring Harness and Connectors RV NRV...
Page 178: ...REV 07 2016 ELECTRICAL SYSYTEM 8 164...
Page 179: ...165 9 9 TROUBLESHOOTING...
Page 180: ...166 NOTE...
Page 186: ...REV 07 2016 TROUBLESHOOTING 9 172...
Page 187: ...173 APPENDIX...
Page 188: ...174 NOTE...
Page 189: ...175 A A SERVICE MANUAL MAST...
Page 190: ...176 NOTE...
Page 203: ...189 REV 07 2016 SERVICE MANUAL MAST A...
Page 204: ...190 REV 07 2016 SERVICE MANUAL MAST A...
Page 216: ...202 REV 07 2016 SERVICE MANUAL MAST A...
Page 217: ...203 REV 07 2016 SERVICE MANUAL MAST A...
Page 229: ...215 REV 07 2016 SERVICE MANUAL MAST A...
Page 230: ...216 REV 07 2016 SERVICE MANUAL MAST A...
Page 239: ...225 B B SERVICE MANUAL BATTERY...
Page 240: ...226 NOTE...
Page 249: ...235 C C SCHEDULE...
Page 250: ...236 NOTE...