EP Equipment EPL152, Operation Manual

Page 1: ...EPL163 Original Instruction Part No 508000002564 V3 03 2020 Operation Manual EPL154 EPL185 EPL152...

Page 2: ...ough our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts catalogs With business...

Page 3: ...maintains the right to modify the specification s or design s of our products at any time without any beforehand notification Means that failure to comply can cause risk to life and or major damage t...

Page 4: ...t steel chassis and is driving on a traction wheel and 2 load wheels Caster wheels provide for good stability even with high loads The truck will be stopped by a regenerative service brake and hold by...

Page 5: ...and ensure that all the operators seriously read and completely understand the contents of the operation instruction Should any violation of the operation instruction occur the quality guarantee of o...

Page 6: ...me of sale This can be veri ed by means of the EC EU Declaration of Conformity and the relevant certi cation label on the nameplate The industrial truck is supplied with the EC EU Declaration of Confo...

Page 7: ...16 2 3 6 Parking the truck securely B18 2 3 7 Drive directions B18 2 3 8 Loading B20 2 3 9 Using the truck on a slope B22 2 3 10 Truck transport B23 2 3 11 Operating the truck without its own drive sy...

Page 8: ...ith the sales department or corresponding agent of our company when necessary Such truck related information as product model serial number manufacturing date rated load lifting capacity lifting heigh...

Page 9: ...is being lifted DANGER EPL163 EPL152 EPL154 EPL185 Nameplate 2 3 4 13 5 9 8 10 11 14 12 15 1 2 3 4 5 6 7 8 9 10 11 12 13 Item Description 1 PRODUCT NAME 2 MODEL TYPE 3 SERIAL NO 4 MANUFACTURE DATE 5...

Page 10: ...Applicable environment temperature 10 C 40 C Don t use the truck in rainwater Don t use the truck in non position Avoid the use of the truck by non working personnel Don t ride on the truck Don t car...

Page 11: ...continuous sound level is a value averaged according to standard regulations taking the sound pressure level into account when driving lifting and idling The sound pressure level is measured at the e...

Page 12: ...ability Stability is guaranteed if your truck is used properly in accordance with its intended purpose Common reasons for a loss of truck stability include Emergency stops or sharp turns Driving with...

Page 13: ...tivates the horn Press the emergency reverse switch The vehicle will begin to travel in the opposite direction 1 Control handle B Lowering button Lower loading parts Lifting button Lift loading parts...

Page 14: ...t of the truck will be connected Pulling out the key switch of a forklift before leaving can prevent the forklift from starting accidentally i NOTE 2 2 2 Key switch 1 Key switch A Connect and interrup...

Page 15: ...or of the LCD 1 represent the following conditions Component LCD color Residual capacity Standard battery residual capacity Green 30 100 Yellow 15 30 Quick flashing red light Flashing period 2s 7 15 S...

Page 16: ...The green light repeats in a cycle of flashing once in 1 second pausing for 2 seconds and then flashing four times pausing for 3 seconds Over current protection The green light repeats in a cycle of...

Page 17: ...ms O K Remark Check for Fluid Leakage Check for scratches deformation or cracks Check Decal Condition Check the smooth movement of the wheels Check the function of the emergency brake by activating th...

Page 18: ...essary install the battery Make sure that the battery cable is not damaged Charge the battery Check for Fluid Leakage Check the brake function Check the lifting and lowering function Check the driving...

Page 19: ...REV 03 2020 10 B 2 3 3 Truck starting 1 Release the emergency stop switch EPL163 EPL154 EPL185 EPL152...

Page 20: ...REV 03 2020 11 B 2 Connect the key switch to start the truck EPL163 EPL154 EPL185 2 Open the key switch to start the truck EPL152...

Page 21: ...g the drive switch 1 the large the rotary angle the faster corresponding speed 2 3 4 Running swerving and braking 1 Forward Backward When using the truck on a ramp or a uneven road please lift the leg...

Page 22: ...k leftward or rightward as required Rightward swerving Leftward swerving Keep the handle in the vertical state and press creep speed button 1 and drive switch 2 at the same time then the vehicle will...

Page 23: ...avel Press the reverse switch in the opposite direction until the truck comes to a stop then release the drive switch 3 Braking Mechanical operating brake The truck is braked when the operating handle...

Page 24: ...REV 03 2020 15 B Emergency stop switch Press the emergency stop switch and then all the electrically propelled functions will be interrupted EPL163 EPL154 EPL185 EPL152...

Page 25: ...t 2 Lowering Set forks to the lowest position by pulling lowering lever upward Goods failing to be arranged and fixed may result in accidents To avoid shortening the service life of the oil cylinder t...

Page 26: ...REV 03 2020 17 B Keep pressing the lifting button until reaching the required lifting height Lower the pallet forks to the bottom through pressing the lowering button EPL154 EPL185 EPL154 EPL185...

Page 27: ...REV 03 2020 18 B 2 3 6 Parking the truck securely Lower the forks to the bottom Turn off the key switch or pull out the key EPL163 EPL152 EPL154 EPL185...

Page 28: ...REV 03 2020 19 B Press the emergency stop switch to cut off storage battery connection EPL163 EPL154 EPL185 EPL152...

Page 29: ...truck even for just a moment the truck should also be well parked as specified The trucks are not allowed to park on the slopes The forks must be lowered to the bottom WARNING 2 3 7 Drive directions...

Page 30: ...sporting loads Always carry loads in the forward direction of travel R in order to have the best visibility When carrying a load on a slope always ascend or descend with the load uphill Never drive si...

Page 31: ...ery low speed and brake very gradua lly 2 3 9 Using the truck on a slope Incorrect use of the truck on slopes places stress on the traction motor brakes and battery Risk to life and or risk of major e...

Page 32: ...correctly Make sure the forks are aligned with the pallet move slowly and stop after inserting the forks as far into the pallet as possible Operate on open level ground and pay attention to ground co...

Page 33: ...gency stop switch OFF Set the key switch OFF and remove the key Prevent the truck from rolling away Remove the cover Screw in two screws 1 M4 35mm until the truck can be moved no braking action After...

Page 34: ...he storage battery cell interface and connection cable from being damaged by the lifting hook Dangerous voltage Avoid hot plugging Notice the metal part of the storage battery cell is electrified so d...

Page 35: ...Charging environment 3 2 2 Charging the battery with internal charger Charge maintenance free or lithium battery through a built in charger Inspect whether relevant charging requirements are satisfie...

Page 36: ...input line is in good contact with the socket and the charger Charger failure return to factory maintenance Charger failure 5 Red light flashes The power input cable is not in good contact with the so...

Page 37: ...52 3 2 3 Charging the battery with external charger Inspect whether relevant charging requirements are satisfied according to 3 2 1 precautions Park the truck securely as described 2 3 5 Remove the ba...

Page 38: ...nts provided with the battery carefully Only persons who have been trained to work with lithium ion technology are permitted to work on the batteries for example After Sales Service Centre technicians...

Page 39: ...4 3 3 3 Transportation Before transporting any lithium ion battery check the current regulations on the transport of dangerous goods Comply with these when preparing the packaging and transport Train...

Page 40: ...is and give it a fix If the polarity of the positive and negative terminals of the battery is found not match the polarity identification before installation please stop using the battery immediately...

Page 41: ...tion of the battery Battery removal and installation steps Unscrew the battery baffle 1 for EPL152and EPL163 Open the upper cover 4 unscrew battery baffle 2 for EPL154 EPL185 Just hold the handle and...

Page 42: ...onth the truck must be placed in a dry and frost free environment Clean the truck carefully Coat any unpainted metal parts with a thin layer of oil or grease In case that the truck is out of use for a...

Page 43: ...parts have been certified by our quality assurance department To ensure safe and reliable operation of the Pallet truck use only the manufacturer s spare parts Used parts oils and fuels must be dispos...

Page 44: ...d above 12L Inspect or add the gear grease 13L Inspect and lubricate using the lithium based lubrication grease the lubrication mouths in moving parts 14 Inspect and lubricate using the lithium based...

Page 45: ...lean the oil tank and replace the hydraulic oil 26 Inspect and replace the hydraulic filter 27 Inspect whether the bearing capacity reaches the rated load and implement corresponding adjustment throug...

Page 46: ...D B L1 L2 L3 Table 1 Sliding Surface Lubrication Table Code Position L1 Steering shaft for EPL163 L2 Drive Wheel L3 Long Shaft Add hydraulic oil till you can t hear explosion sound during lifting any...

Page 47: ...3 1 3 Drive unit Battery Battery 1 4 Operator type Pedestrian Pedestrian 1 5 rated capacity Q kg 1500 1600 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 940 875 950 880 1 9 Wheelbase y...

Page 48: ...riving position min max h14 mm 700 1260 750 1190 4 15 Lowered height h13 mm 80 80 4 19 Overall length l1 mm 1550 1580 4 20 Length to face of forks l2 mm 400 425 4 21 Overall width b1 b2 mm 610 695 685...

Page 49: ...ating S2 60 min hp kW 0 75 0 75 6 2 Lift motor rating at S3 15 hp kW 0 8 0 7 6 3 The maximum allowed size battery in mm 270 110 440 270 110 440 6 4 Battery voltage nominal capacity K5 V Ah 24 30 optio...

Page 50: ...REV 03 2020 9 E EPL163...

Page 51: ...REV 03 2020 10 E EPL154...

Page 52: ...500 1800 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 950 880 940 875 1 9 Wheelbase y mm 1190 1120 1200 1135 Weight 2 1 Service weight include battery kg 125 140 160 170 2 2 Axle loadi...

Page 53: ...sition min max h14 mm 750 1190 700 1260 4 15 Lowered height h13 mm 80 80 4 19 Overall length l1 mm 1540 1550 4 20 Length to face of forks l2 mm 400 400 4 21 Overall width b1 b2 mm 560 685 610 695 4 22...

Page 54: ...motor rating S2 60 min hp kW 0 75 0 9 6 2 Lift motor rating at S3 15 hp kW 0 5 0 8 6 3 The maximum allowed size battery in mm 200x100x350 270x110x440 6 4 Battery voltage nominal capacity K5 V Ah 24 2...

Page 55: ...REV 03 2020 14 E EPL152...

Page 56: ...REV 03 2020 15 E EPL185...