EP Equipment JX0-30, Operation Manual

Page 1: ...Part No 508000001785 V7 08 2019 Original Instruction JX0 30 JX0 33 Operation Manual...

Page 2: ...rs after been ordered Through our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare part...

Page 3: ...d by the following graphics Please strictly adhere to these safety instructions to avoid personal injury or major damage to equipment Please pay attention to the important safety instructions Pay atte...

Page 4: ...his can be veri ed by means of the EC EU Declaration of Conformity and the relevant certi cation label on the nameplate The truck is supplied with the EC EU Declaration of Conformity document This dec...

Page 5: ...sport and Commissioning D1 1 1 transport D1 1 2 Hoisting the Truck D2 1 3Operating the truck without its own drive system D3 1 4 Using the Truck for the First Time D4 1 5 Break in period precautions D...

Page 6: ...aintenance Instructions G6 1 4 Decommissioning the truck G8 1 4 1 Prior to decommissioning G8 1 4 2 Restoring the truck to operation after decommissioning G8 1 5 Safety checks to be performed at regul...

Page 7: ...be the person who is to carry out the specified operational duties in accordance with existing contractual agreements between the owner and operator of the truck The operating company must ensure that...

Page 8: ...enance work like changing lights hanging up banners doing inspections and small repairs All tools and materials must be kept on the load tray Horizontal forces applied to the platform may not exceed 2...

Page 9: ...eme conditions can result in malfunctions and accidents Spec ial equipment and authorization are required if the truck is to be used in extreme conditions especially in dust laden or corrosive environ...

Page 10: ...g the Emergency stop switch disconnects all electrical functions in hazardous situations Opening the gates will interrupt all driving and lifting lowering operations except mechanical emergency loweri...

Page 11: ...ts The display units show important driver information such as truck status reports e g faults battery capacity and time etc Hydraulic system All hydraulic operations are controlled by a hydraulic pum...

Page 12: ...3 Lift platform 4 Additional storage table 14 Hydraulic pump 5 Drive wheel 15 Driving lamp 6 Controller 16 Safety Gates 7 Caster 17 Emergency operation area 8 Emergency stop switch 18 Blue lamp 9 Char...

Page 13: ...e supply current deactivates all electrical functions causing the truck to brake automatically 27 Travel switch Select the required driving direction and speed 28 Right dead man switch Apply the right...

Page 14: ...rcuit all electrical functions are deactivated 35 Lowering button Lower the lift platform only for service 36 Low control Cooperate with the lift and lower button 37 Lifting button Lift the lift platf...

Page 15: ...electricity is less than10 the lamp will illuminate Must prevent the battery from over discharging please charge 3 Working status signal Always on dead man switch opened Flashing dead man switch clos...

Page 16: ...atus of its corresponding switch whether the switches are working normally can be judged from the status of the lights For details refer to the table below Item Component Item Component 1 Dead man swi...

Page 17: ...tion controller 6 Steering controller 2 Error code note Note Consult the service manual Driving speed Unit Km h Lift platform height mm Speed 0 500 6 5 500 1000 3 1000 2000 2 2000 MAX 0 8 1 The drivin...

Page 18: ...erall width b1 b2 mm 750 4 32 Ground clearance center of wheelbase m2 mm 35 Turning radius Wa mm 1260 5 1 Travel speed laden unladen H 0 500mm km h 6 6 5 Travel speed laden unladen H 500 1000mm km h 3...

Page 19: ...REV 08 2019 10 B 1 4 2 Dimensions...

Page 20: ...REV 08 2019 11 B 1 5 Data plate and Identification points Right Left 3 3 4 4 3 7 8 8 3 12 13 12 13 14 14 14 14...

Page 21: ...REV 08 2019 12 B Top Back 2 5 6 9 10 15 16...

Page 22: ...REV 08 2019 13 B Right Left 3 3 4 4 3 7 8 8 3 12 13 12 13 14 14 14 14...

Page 23: ...REV 08 2019 14 B 136 90 110 max336kg 1 2 3 1 2 3 0 5 0 5 11 17 18 19 20 21 22 23...

Page 24: ...form is not insulatied 7 Emergency operation area under cover only for service 8 Anti pinch hand label 9 Power shut off 10 Forward Reverse travel 11 Informantion sign Mast 12 EPlogo for EU 13 EPlogo 1...

Page 25: ...n wind Maintain clearance to the ceiling No operation permit under power lines Carrying loose objects No loose objects may be carried on the operator platform Secure objects against falling Maximum lo...

Page 26: ...SAFETY FUNCTION OF THE GATE The gates must be closed before you can lift or drive the gates are kept closed while you are lifted Don t try to force the gates to open while you are lifted STAY CLOSE TO...

Page 27: ...can clear overhead objects Check clearances before raising or lowering Be extra careful if you must use your vehicle in an area where there is a risk of falling objects Make sure you have a clear vie...

Page 28: ...u re driving Don t drive onto an elevator unless it is authorized Check the capacity or load limit and make sure there are no people present Keep vehicle gates open Enter load first Be careful you don...

Page 29: ...s closed when you are elevated The gates are blocked when elevated Do not try to force them to open Don t climb on any part of the platform Never add anything to the platform to stand or climb on Don...

Page 30: ...holes or anything that could cause a tip over KEEP YOUR VEHICLE UNDER CONTROL Max angle of ground 0 5 degree Be extra careful and drive slowly over spills or wet floors Don t drive over things in the...

Page 31: ...TE 3 OCCUPANT NUMBER 14 MAX INCLINATION WITH PLATFORM LIFTED 4 MAX INCLINATION WITH PLATFORM DOWN 15 MIN BATTERY WEIGHT 5 RATED DRIVE POWER 16 MAX BATTERY WEIGHT 6 BATTERY VOLTAGE 17 1 PERSON RATED CA...

Page 32: ...evices These include any alarms lights mirrors and load backrest extensions Safety regulations for operating mode Drive Routes and working areas Only such lanes and routes that are specially allocated...

Page 33: ...ading Vibration Mobile elevating work platform 1 74 m s in accordance with EN 13059 In accordance with standard procedures the vibration acceleration acting on the body in the operating position is th...

Page 34: ...dissolved sulfuric acid which is poisonous and caustic Batteries also can produce explosive gases Remain aware of the following information Wear protective equipment protective apron and gloves and p...

Page 35: ...he truck must be correctly lashed down when transported on a lorry or trailer The lorry or trailer must be equipped with tie down rings Secure the truck with chocks to prevent accidental movements Use...

Page 36: ...of hoisting Many methods of rigging to a crane or hoist are possible Explanation of such methods as well as operation of lifting equipment is outside the scope of this manual Both the attachment of li...

Page 37: ...proceed as follows Set the emergency stop switch OFF Set the key switch OFF and remove the key Prevent the truck from rolling away Remove the cover Maintenance Instructions Connect wiring harness 1 to...

Page 38: ...attachment and cable connections Check the storage table for visible damage such as cracks Check wheels for wear and damage Test the warning device Make sure the load chains are evenly tensioned Chec...

Page 39: ...ed authorization the driver is not allowed to perform any repairs or modifications on the truck Under no circumstances must the driver change the setting of switches or safety installations or render...

Page 40: ...n negotiating bends or narrow passageways when passing through swing doors and at blind spots The driver must always observe an adequate braking distance between the truck and the vehicle in front and...

Page 41: ...REV 08 2019 3 E Travel Steering Braking The following definitions apply to travel direction specifications Item Travel direction 1 Left 2 Reversing drive direction 3 Right 4 Forward 2 4 1 3 2 1 3...

Page 42: ...verse R The travel speed is governed by the speed mode When the truck is switched on the controller will do a self test Make sure the lamps on the display unit stop flashing before operation WARNING T...

Page 43: ...e the truck is travelling press the travel switch 4 into the opposite travel direction and the truck decelerates Turn to stop before the truck starts to travel in the oppsite direction With the coasti...

Page 44: ...switch and turn it to the ON position Pull up the emergency stop switch Apply the drive deadman switch Left hand in sensor switch position Right hand in sensor switch position Drive the truck careful...

Page 45: ...ing the load and the storage table CAUTION Parking the truck securely When you leave the truck it must be securely parked even if you only intend to leave it for a short time Lower the load completely...

Page 46: ...ing The lift platform can be lowered using the emergency lowering function even if the electronics has failed or the power is off 2 The truck is parked securely See Parking the truck securely Press th...

Page 47: ...ng 1 8 1 9 Work in public Operator must be specially trained The safey switch between the drive unit and platform must be checked to proper function All other safety function should be checked The spe...

Page 48: ...Check Battery Connector Disconnect and reconnect the battery to con rm smooth operation Inspect the battery connector and its cables for damage Check Decal Condition Inspect all decals and the data c...

Page 49: ...ruck from outside for damage and leaks Check drive wheels and load wheels for damage Check Battery Connector Check storage table for damage Check Decal Condition Check Operating Controls Check the Hor...

Page 50: ...REV 08 2019 12 E NOTE...

Page 51: ...2 meters of the truck parked for battery re charging The location must be well ventilated and fire fighting equipment must be kept ready Battery has high voltage and energy Do not short circuit Do no...

Page 52: ...he safety regulations of the bat tery and charging station manufactures Charging Procedure for JX0 exteral The battery is charged with an internal charger Ensure the temperature of the area where char...

Page 53: ...r the battery cable in such a way that they will not get caught on the tractor when the battery is withdrawn 2 When transporting batteries with the aid of a crane ensure that the crane is of adequate...

Page 54: ...Nameplate No Name No Name 1 Maintenance Free Sealed Battery 4 Charging capacity for JX0 2 Deep Cycle Capacity 5 Charge settings 3 Reserve capacity 4 5 Nameplate of internal charger No Name No Name 1...

Page 55: ...lated terminals must be covered with a non slip insulation mat Battery Disposal Batteries must only be disposed of as stipulated in the national environmental protection regulations or waste disposal...

Page 56: ...from a safety standpoint Daily inspection procedures and simple maintenance checks e g checking the hydraulic oil level or checking the fluid level in the battery may be performed by operators This do...

Page 57: ...pment The service intervals stated are based on single shift operation under normal operating conditions They must be reduced accordingly if the truck is to be used in conditions of extreme dust tempe...

Page 58: ...damage Check labels Check mast attachment Check screw connections Check gates and panels are secure and free of damage Hydraulic operations Test hydraulic system Check that hose and pipe lines and th...

Page 59: ...environment When storing or adding lubricant use clean containers It is strictly forbidden to mix different types and specifications of lubricants with each other except for those can be mixed under...

Page 60: ...all the oil cap then remove it again and check whether the traces of oil on the dipstick are between the maximum and minimum marks NOTE You can lift again after you have nished adding the oil You must...

Page 61: ...g out maintenance and repairs The following preparations must be made Park the truck securely Parking the truck securely Remove the key to prevent the truck from accidentally starting When working und...

Page 62: ...rs Maintenance Instructions Open the cover Check rating of all fuses in accordance with table replace if necessary Fuse 10A installed on main harness Item To protect Rating 1 Traction Lift Steer motor...

Page 63: ...ordance with the lubrication schedule Remove the battery and recharge it at least once per month Clean the battery and apply specialised grease to the terminals Spay all exposed electrical contacts wi...

Page 64: ...2 inspections The owner is responsible for ensuring that faults are immediately rectified A test plate is attached to the truck as proof that it has passed the safety inspection This plate indicates t...

Page 65: ...ec ted Key switch in OFF position Safety gates open EMERGENCY DISCONNECT switch pressed Foot switch not pressed Battery charge too low Faulty fuse truck in charge mod Check the battery connector and c...

Page 66: ...REV 08 2019 1 I APPENDIX...

Page 67: ...e battery Electrical risk Only the After Sales Service Centre technicians can open the battery It is necessary to respect the following guidelines Read the documents provided with the battery carefull...

Page 68: ...e used at an ambient temperature of 0 C 40 C do not use or store the battery near a fire source heat source where the temperature exceeds the safety range when the battery is low please charge the bat...

Page 69: ...it to keep it stable and not inclined The operator must read the instructions carefully before use and receive relevant safety training to be able to handle emergencies Ambient temperature for use 0...

Page 70: ...ion pay particular attention to the charging current and the maximum and minimum cell voltages as well as the voltage difference between them if there is abnormality stop charging in time and contact...

Page 71: ...ack s power is 50 before long term storage as the battery has the function of self discharge be sure to charge the battery once every 2 months to ensure the battery power is 50 2 The battery should be...

Page 72: ...e of a label appears in this supplement Refer to the latest current regulations before dispatch as the information might have changed since this supplement was written Special documents must be sent w...

Page 73: ...ery immediately and contact the after sales service department to replace the battery or obtain other solutions If there is fire or smoke happens to the battery move it to the open air immediately eva...

Page 74: ...tery or battery pack at the end of charging and the end of discharging such as the voltage difference of the battery Regular Maintenance Check the nodes such as the conductive strips and voltage colle...