EP Equipment PB2000, User Manual

Page 1: ...ing from improper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environment specifications for the product EP Equipment Co Ltd pursues a policy of continuing improvement in design and performance of the product Therefore the product design and specifications are subject to change without prior notice and without our legal obligation All rights are ...

Page 2: ...2 Control Panel 5 3 Before Operation 3 1 Installation Precautions 7 3 2 Operating Precautions 7 3 3 Knowledge of how to bind a good book 8 4 Operation Procedure 4 1 Preadjustments for operation 9 4 2 Auto Mode 11 4 3 Manual Mode 13 5 Maintenance 5 1 Glue Supply 16 5 2 Clear the Waste tank 17 5 3 Unload glue 18 6 Troubleshooting 22 ...

Page 3: ...um Binding Thickness 3 Sheets Cover Weight range 70 to 180 gsm Paper only Production Speed 1 Book 35s Up to 100 books hour Binding Glue Type Hot Melt Glue 170 to 190 Deg C Warming Up Time 25 Minutes Power 220 230V 50 60 Hz Power Consumption 1050 W Machine Dimensions 580x550x270 mm 25 6 x21 7 x10 6 Machine Weight 60 Kg 120lbs 1 Specifications ...

Page 4: ... 3 GB 6210 Manual 2 6 5 3 4 1 1 2 Accessories Name Quantity 1 Hot melt Glue 2 KG 2 Fuse 1 PC 3 Waste Box 1 PC 4 Power Cord 1 PC 5 Hexagonal wrench 1 PC 6 Hexagonal wrench 1 PC ...

Page 5: ...nd mode 2 1 3 Control Panel The control panel 2 1 4 Nipper Used to nip cover and sheets to form spine 2 1 5 Main Switch Used to turn ON OFF main power 2 1 6 Cover Gauge Used to regulate cover position 2 1 7 Cover Set Guide Used to fix cover 2 1 8 Melt Tank Cover Used to cover the melt tank and roughing cutter Keep your hands off from the melt tank and glue application roller and roughing cutter whe...

Page 6: ... 5 GB 6210 Manual 9 13 10 11 12 7 8 6 5 1 4 3 2 2 2 Control Panel ...

Page 7: ... Lamp turns on when Hand Mode is selected 2 2 9 Stop Button Used to stop the binding procedure at anytime 2 2 10 Stop Lamp This Lamp turns on when the stop button is depressed 2 2 11 Step Button The binding procedure will carry on step by step it will go to the next step when you press the step button Can be only used in hand mode 2 2 12 Reset Lamp This Lamp turns on when the reset button is depre...

Page 8: ...ot put many loads on one electrical outlet 3 Before Operation 3 2 Operation Precautions 3 2 1 Do not touch melted glue or melt tank or roughing cutter with your finger or hand They are so hot that they cause severer skin burn 3 2 2 Do not supply too much glue in melt tank 3 2 3 When the machine is not used turn off power switch for preserving glue quality Deterioration pace of glue is proportional ...

Page 9: ...ugh 3 3 2 The thickness weight of paper which can be used for cover is from 70 180 gsm Do not use the cover too thin or too thick 3 3 3 keep the clamper and the nipper clean Otherwise the binding quality may be affected by dusts or pieces of glue on the level plate and the nipper 3 3 4 Do not open the bound book within five minutes 3 3 5 Do not bind books which have been bound before or have glue o...

Page 10: ... in the melt tank can fully melted ON ON 4 1 Preadjustments for operation Make adjustments to ensure good binding quality when turn on the machine ON 4 1 3 Set the nipping time Depress Nipping Time Control Button you can adjust the nipping time between nipping table raise and nipper plate open For books with 100 sheets nipping time should be 5 seconds for books with 200 sheets or more the nipping ...

Page 11: ...forward and stop at nipper position Depress Reset Button clamper return home position Please repeat this step twice Glue in melt tank is rolling to get even temperature After these adjustments you can operate the machine either in Auto Mode or in Manual Mode 4 1 5 Rolling the glue ...

Page 12: ... cover Cover Auto Mode Cover set guide Nail Arrow Mark 4 2 3 Place the cover Place cover on the nipper Depress the cover set guide at indicated position Insert cover make sure cover touch two nails Align the centre of cover to arrow mark Fix the cover with cover set guide 4 2 4 Align the cover gauge to cover Set the cover gauge so that it slightly touches the edge of cove Cover Gauge Center of cov...

Page 13: ...ng automatically starts Warning 1 Do not put your hand in the clamper 2 Depress Stop Button can stop the binding process Cover Gauge Cover Gauge Center of cover Cover Auto Mode 4 2 7 Binding finish take out the book Clamper travels to the nipper with glue applied on the book spine Nipper table raise and nips the book with cover Nipping finish clamper release the book Pull the book a little incase th...

Page 14: ...er Gauge Cover Gauge Center of cover Cover Auto Mode Cover set guide Nail Arrow Mark 4 3 3 Place the cover Place cover on the nipper Depress the cover set guide at indicated position Insert cover make sure cover touch two nails Align the centre of cover to arrow mark Fix the cover with cover set guide 4 3 4 Align the cover gauge to cover Set the cover gauge so that it slightly touches the edge of ...

Page 15: ...press Step Button to close the clamper Warning 1 Do not put your hand in the clamper 2 Depress Stop Button can stop the binding process 4 3 6 Binding Depress Step Button the clamper start to move forward Clamper travels over the Roughing Cutter then forward and backward the melt tank twice The glue will be applied on sheets spine waiting for nipping Sheets applied glue at spine is nipped with cove...

Page 16: ...urn off the power OFF Auto Mode After you finish the binding job Turn off the main switch Detach the power cord from outlet 4 3 8 Return the clamper OFF Depress the Step Button Clamper returns to home position ready for next bind ...

Page 17: ...y glue in time Turn on the machine make sure the glue is fully melted in the melt tank Turn off main power and wait 10 minutes Open the melt tank cover with Handle MIN MAX 机器维护 Place the glue into the melt tank Close the melt tank cover Turn on the machine to heat the glue MIN MAX 机器维护 Please do not supply too much glue Please check the glue level indicator Please use the glue supplied by E P Equi...

Page 18: ...2 Clear the Waste tank When there is too much dust and waste paper in the waste Tank Please clear the tank Pull out the Waste Tank in the back of machine Clean the Tank 清理纸屑 清理纸屑 Insert the waste tank back into the machine ...

Page 19: ...oad the glue in the melt tank and supply the new glue in to keep good binding quality We have Stand Cabinet Optional accessory available for empty the glue 更换胶水 Place PB2000 on the machine in the following way Then place a container to get drained glue GB 6210 ...

Page 20: ... Warming up time is about 20 minute When Start lamp turns on keep waiting 10 more minutes so that the glue in the melt tank can fully melted 5 3 3 Depress Reset Button Keep depressing Reset Button for about 5 seconds the clamper will move forward and stop at the front position above the nipper ON 5 3 4 Remove the back cover Remove the back cover like above picture Slowly get the back cover to the ...

Page 21: ... the screw OFF Use Hexagonal wrench See 1 2 to loosen the screw in the left hand side of melt tank The glue in the melt tank leaks into the Stand Cabinet OFF 5 3 7 Leaking Caution Keep track of the leaking process OFF 5 3 8 Turn off the main switch When the glue level is below the Min of Glue indicator turn off the main switch Caution Main Switch is On When No glue in Melt Tank May Burn The Machin...

Page 22: ...secure the screw ON 漏胶步骤 3 5 3 10 Install the back cover Install the back cover ON 漏胶 5 3 11 Turn on the main switch Turn on the switch Clamper returns to its home position ON 漏胶 3 5 3 12 Supply glue into Melt Tank Supply new glue into melt tank Waiting glue to be melted ...

Page 23: ...machine will jump to Hand mode 3 Depress Open Close clamper button to release the book and take out the book from the clamper 6 3 When clamper does not move Countermeasure 1 Push the book to the left hand side of the clamper 2 Place the cover on the nipper For it must bind with a cover 6 4 Lamps in the control panel is blinking or any other problems Countermeasure Try to turn off the main switch a...