ep CQD12SSD, Operation Manual

Page 1: ......

Page 2: ... ordered Through our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts catalogs With business all over the world EP has thousands of employees and hundreds of agents worldwide to provide our global customers with prompt local service Based on the concept of sharing economy EP also ...

Page 3: ...nces between your product and the description in this manual And the operator manual details will be different because of customer s special requirements If you have any questions please keep in touch with the sales department of E P Equipment or let the dealer know Notes 1 This manual is used for operation and maintenance the detail parameters size a nd specifications in context is only for refer...

Page 4: ...ruck Be in operating position Place directional control in neutral Before operating truck check functions of lift systems directional control speed control steering warning devices and brakes 5 Do not use open flame to check lever or for leakage of electrolyte and fluids or oil Do not use open pans of fuel or flammable cleaning fluids for cleaning parts 6 Brakes steering mechanisms control mechani...

Page 5: ...tection of loose or detective parts 11 Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance plates or decals shall be changed accordingly ...

Page 6: ...ys 15 3 2 2 Display unit controls and displays 17 3 3 Run the truck 19 3 3 1 Checking and Preparing 19 3 3 2 To prepare the truck for operation 19 3 4 Industrial Truck Operation 20 3 4 1 Safety regulations for truck operation 20 3 4 2 Travel Steering Braking 21 3 4 3 Lifting and depositing loads 23 3 5 Parking the truck securely 24 4 Battery Maintenance Charging 25 4 1 Safety regulations for handl...

Page 7: ...ions 33 5 4 Decommissioning the truck 35 5 4 1Prior to decommissioning 35 5 4 2 Restoring the truck to operation after decommissioning 35 5 5 Safety checks to be performed at regular intervals and following any unusual incidents 36 5 6 Final de commissioning disposal 36 6 Troubleshooting 37 ...

Page 8: ...roprietor is considered the person who in accordance with existing contractual agreements between the owner and user of the truck is charged with operational duties The proprietor must ensure that the truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded Furthermore accident prevention regulations safety regulations and op...

Page 9: ...igned for internal and external use to lift and transport goods Open bottom pallets or pallets with transverse boards can be lifted inside or outside the area of the load wheels or roll cage Loads can be stacked unstacked and transported over long distances The capacity can be obtained from the data plate ...

Page 10: ...3 1 2 Truck Assemblies Item Component Item Component 1 Mast 7 Cushion 2 Overhead guard 8 Drive wheel 3 Load wheel 9 Pump motor 4 Frame 10 Tank 5 Battery 11 Control panel 6 Balance wheel ...

Page 11: ...rol panel The position of the steered drive wheel is shown in the control panel display unit The maximum steer angle is 90 Operator position The driver s position is ergonomically designed with ample legroom The driver s seat can be adjusted to suit the driver Controls and Displays The functions are activated via ergonomic thumb movement to ensure fatigue free operation without stressing the wrist...

Page 12: ...7 39 37 fpm Maximum gradeability laden unladen 8 10 Service weight With battery See Form 3 lb Loadin g Unladen Front Rear fork advanced 3626 2442 lb Unladen Front Rear fork retracted 4281 2061 lb Laden Front Rear fork advanced 1205 7244 lb Laden Front Rear fork retracted 3320 5191 lb Drive motor rating S2 60 min 5 3 kW Lift motor rating at S3 15 11 kW Battery voltage rated capacity 5h See Form 2 V...

Page 13: ...n below mast 2 in m2 The minimum ground clearance of frame 2 in Ast Aisle width1 1000 1200 pallet crossways See Form 4 in Ast Aisle width1 800 1200 pallet lengthways See Form 4 in Wa Outer turning radius 72 6 in l7 Length across wheel arms exclusive fork 77 7 in Tyre type PU PU Tyre size driving wheels 10 2 4 1 in Tyre size loading wheels 4 2 8 in Tyre size caster wheels 7 2 8 in Wheels number dri...

Page 14: ...94 3 83 1 46 1 177 2 214 87 50 189 226 89 6 52 6 196 9 233 9 96 1 59 1 216 5 253 5 Form 2 Battery 48V Form 3 Service weight include battery lb Mast types Mast height in Service weight lb CQD12SSD Two Stage Mast 106 3 5875 3 118 1 5897 3 129 9 5919 4 143 3 5941 4 157 5 5963 4 169 3 5985 5 Three Stage Mast 157 5 6404 4 177 2 6437 4 189 6459 5 196 9 6470 5 216 5 6503 6 NO Battery Capacity Ah Battery ...

Page 15: ...l length minimum in l1 99 7 100 2 Aisle width for pallets 1000 1200 crossways in Ast 114 4 114 8 Aisle width for pallets 800 1200 lengthways in Ast 116 3 116 8 Aisle width for pallets 1000 1200 lengthways in Ast 118 3 118 7 Aisle width for pallets 800 1200 crossways in Ast 109 3 109 6 ...

Page 16: ...9 ...

Page 17: ...10 1 4 Identification points and data plates ...

Page 18: ...s in inner and outer mast warning 2 Warning decal 3 Strap points for crane lifting 4 CE decal 5 Never stand warning 6 Operator warning decal 7 Truck data plate 8 Capacity chart 9 Security mark 10 Don t drive in rain warning 11 Operator warning ...

Page 19: ...e 3 Model no 11 License no 4 Serial no 12 Load capacity kg 5 Date of build 13 Load center mm 6 Truck weight with battery kg 14 Max allowable battery weight kg 7 Truck weight without battery kg 15 Min allowable battery weight kg 8 Voltage V For queries regarding the truck or ordering spare parts please quote the truck serial number 4 ...

Page 20: ...ten The flattening will disappear after a short period of operation 2 2 During brake in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operation Must prevent the new battery from over discharging when early used Please...

Page 21: ... e g wheel or brake problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the truck without the necessary training and authorisation to do so The driver must never disable or adjust safety mechanisms or switches Hazardous area A hazardous area is defined as the area in which a person is at risk due to truck movement lifting ope...

Page 22: ...15 3 2 Controls and Displays 3 2 1 Control panel controls and displays ...

Page 23: ... to brake automatically 4 Foam Pad For the driver rely on 5 Horn button Activates the horn 6 Cushion For the driver rely on 7 Drive pedal Not applied Travel inhibited truck decelerates Applied Travel released 8 Lock Close the backdoor 9 Steering wheel Steers the truck in the required direction 10 Display unit Operating information and warning message display 11 Light switch optional Switch on or o...

Page 24: ... of LCD screen will display the warning and fault indication 3 Temperature alarm lamp When overuse makes the temperature of drive motor high the lamp will illuminate At the moment in order to preventing the motor from being burned out please don t use the reach truck temporarily And when the temperature drop continue to use 4 Drive pedal alarm lamp When you don t step on the drive pedal the lamp w...

Page 25: ...s 80 charge Information display area Displays the warning and fault indication see 6 1 Error Message Page 35 Speed display area Displays possible travel speeds Unit Km h Steering display area Use the steering wheel to steer the truck outside narrow aisles The position of the drive wheel is shown here area 90 Driving mode display area 0h High speed Crawl speed Speed mode display area Four modes Mod...

Page 26: ...for visible damage such as cracks bent or severely worn load forks Test the warning device Make sure the load chains are evenly tensioned Check whether the normal function of all safety devices 3 3 2 To prepare the truck for operation Insert the key in the key switch and turn it to the ON position Test horn Check the operation of the foot switch Warning Before the truck can be commissioned operate...

Page 27: ...ck as a lookout Negotiating slopes and inclines Negotiating slopes or inclines is only permitted if such roads are clean and have a non slip surface and providing such journeys are safely undertaken in accordance with the technical specifications for the truck in question The truck must always be driven with the load unit facing uphill The industrial truck must not be turned operated at an angle o...

Page 28: ...21 3 4 2 Travel Steering Braking Do not drive the truck unless the panels are closed and properly locked When you start up the truck the drive pedal must be applied ...

Page 29: ...rake with the coasting brake with the emergency brake with the service brake With the reversing brake While the truck is travelling press the travel switch 3 It switches to the opposite travel direction and the truck decelerates through the traction current controller until it starts to move in the opposite direction With the coasting brake Not apply the drive pedal 5 Travel inhibited truck decele...

Page 30: ...ing speed is determined by the inclination of the control lever Lowering Pull the control lever 1 towards direction F until you reach the desired height The lowering speed is determined by the inclination of the control lever 2 Extending Retracting Do not reach between the mast and the battery cover Extending Move the control lever 2 in direction F to extend the mast support forward Retracting Mov...

Page 31: ...l lever 4 in direction F Sideshift Right Push the control lever 4 in direction B 3 5 Parking the truck securely When you leave the truck it must be securely parked even if you only intend to leave it for a short time Lower the load completely and position it horizontally Retract the mast support fully Turn off the key switch and remove the key 1 Warning Do not park the truck on a slope The load mu...

Page 32: ...rea must be well ventilated Fire protection equipment must be provided Battery Disposal Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws The manufacturer s disposal instructions must be followed 4 2 Charging the battery Expose the battery See 4 3 Expose the battery Safety regulations for Charging Please charge in the well ventilate...

Page 33: ...ery cable in such a way that they will not get caught on the truck when the battery is removed The battery bracket 1 aim side door and make it with the bottom of the battery box at the same level height Remove guard of the battery box 2 remove guard of the battery bracket 3 pull the battery box into the battery bracket plug guard of the battery bracket 3 Remove the battery Warning To prevent short...

Page 34: ...attery appears need for charge please charge it quickly Battery maintenance The battery cell covers must be kept dry and clean The terminals and cable shoes must be clean secure and have a light coating of dielectric grease Batteries with non insulated terminals must be covered with a non slip insulation mat Battery storage If batteries are taken out of service for a lengthy period they should be ...

Page 35: ...er s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service centre Lifting and jacking up When a truck is to be lifted the lifting gear must only be secured to the points specially provided for this purpose When jacking up the truck take appropriate measures to prevent the truck from slipping or...

Page 36: ...st be replaced every six years When replacing hydraulic components also replace the hoses in the hydraulic system 5 3 Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the truck Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipment The service intervals stated a...

Page 37: ...Travel Check transmission for noise and leakage Check travel mechanism adjust and lubricate if necessary Check wheels for wear and damage Check wheel suspension and attachments Check drive support plate Change transmission oil Truck frame Check chassis for damage Check labels Check mast attachment Make sure overhead guard is secure and check for damage Check moving mast holder and wear rails Check...

Page 38: ...djust and grease Check fork tines and fork carrier for wear and damage Perform sight check of rollers sliding elements and stops Steering system Test electric steering Check steering toothing for wear and lubricate Lubrication Grease the vehicle in accordance with the lubrication schedule ...

Page 39: ...32 5 3 2 Lubrication Schedule ...

Page 40: ...lub GA352P Lubrication grease C 80W 90GL 5 Gear oil 5 3 3 Maintenance Instructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs The following preparations must be made Park the truck securely See 3 5 Parking the truck securely Remove the key to prevent the truck from accidentally starting When...

Page 41: ...lug level See 5 3 2 Lubrication Schedule If necessary add transmission oil of the correct grade See 5 3 2 Lubrication Schedule Installation is the reverse order Recommissioning The truck may only be recommissioned after cleaning or repair work once the following operations have been performed Test horn Test Emergency brake switch Test brake Lubricate the truck in accordance with the maintenance sc...

Page 42: ...ge the battery See 4 4Charging the battery Disconnect the battery clean it and apply grease to the terminals In addition follow the battery manufacturer s instructions Spay all exposed electrical contacts with a suitable contact spray 5 4 2 Restoring the truck to operation after decommissioning Thoroughly clean the truck Lubricate the truck in accordance with the maintenance schedule See 5 3 2 Lub...

Page 43: ...on the technical regulations and principles governing the inspection of trucks A thorough test of the truck must be undertaken with regard to its technical condition from a safety aspect The truck must also be examined for damage caused by possible improper use A test report shall be provided The test results must be kept for at least the next 2 inspections The owner is responsible for ensuring th...

Page 44: ...fuse truck in charge mode Check the battery connector and connect if necessary Set key switch to I Check battery charge charge battery if Necessary Test fuses Interrupt charging Load can not be lifted Hydraulic oil level too low Excessive load Check the hydraulic oil level Note maximum capacity see data plate If the fault cannot be rectified after carrying out the remedial procedure notify the man...