ep EPT18- EHJ, Operation Manual

Page 1: ...IV EPT20 15 EHJ EPT18 EHJ Semi electric Pallet Truck Operation Manual ...

Page 2: ...ce between your product and the description in this manual lf you have any questions please keep in touch with the sales department or let the dealer know Notes 1 This manual is used for operation and maintenance the detail parameter s size and specifications in context is only for reference the real parameters will depend on sale files 2 Manual pictures for reference only the real car shall preva...

Page 3: ... and remove thekey 4 Before starting to operate truck Be in operating position Place directional control in neutra Before operating truck check functions of lift systems directional control speed control steering warning devices and brakes 5 Avoid fire hazards and have fire protection equipment present Do not use open flame to check lever or for leakage of electrolyte and fluids or oil Do not use ...

Page 4: ... Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts 11 Modifications and additions which affect capacity and safe truck operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance plates or decals shall be changed accordingly ...

Page 5: ...et Trucks 12 3 2 Operate and run the truck 13 3 2 1 Preparing 13 3 2 2 Travel Steering Braking 13 3 2 3 Lifting transporting and depositing loads 14 3 2 4 Parking the truck securely 15 4 Battery Maintenance Charging 16 4 1 Safety regulations for handling acid batteries 16 4 2 Battery type dimension 16 4 3 Charging the battery 16 4 4 Battery removal and installation 18 4 5 Battery maintenance 18 4 ...

Page 6: ...sioning 25 5 4 2 Restoring the truck to operation after decommissioning 25 5 5 Safety checks to be performed at regular intervals and following any unusual incidents 26 5 6 Final de commissioning disposal 26 6 Troubleshooting 27 ...

Page 7: ...industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the persen who in accordance with existing contractual agreements between the owner and user of the industrial truck is charged with operationalduties The proprietor must ensure that the truck is used only for the purpose it is intended for and that danger to life and limb of...

Page 8: ...llets as welf as roll cages beyond the area of the load wheels Suitable environment temperature is 5 C to 40 C lf a long time in less than 5 C environment cold storage or in the extreme conditions of temperature and humidity changes in the use of Pallet you must install additional special equipment and obtain permission trom the manufacturer ...

Page 9: ...3 1 2 Assemblies Item Component Item Component 1 Control handle 6 Fork 2 Control shaft 7 Battery 3 Controller cover 8 Puller 4 Pump 9 Knob 5 Driving wheel 10 Emergency Stop Switch ...

Page 10: ...ion safety switch Safety function which when activated forces the truck to reverse until the switch restored to neutra 16 Ho rn button Triggers a warning signal 17 Battery discharge indicator Display battery residual capacity ꞏ I I 13 14 l I 1ij 17 15 I 11 12 J 1 2 2 Key switch Option 1 Boatlike switch Switches control current on and off Truck power supply is break off when the key turn O Truck po...

Page 11: ...lit red each light a beacon When the last second the LED flashes indicating that access to charge reserve to use the 70 of electricity When the last two LED flash alternately indicating that the battery has voltage to use the 80 of electricity battery needs charging The battery discharge indicator has a memory function it can remember the battery power after the power turn off and next time the po...

Page 12: ...6 1 3 ldentification points and data plates Item Description 1 Truck Data Plate 2 No riding Warning 3 Direction Decal On Control Handle 4 Charge LED Mode Decal 5 J FINE Decal 6 Knob Decal 7 Puller Decal ...

Page 13: ...xxxx 1 4 7 xxxxx 5 xxxxx 8 xxxxx 6 E 2 MODEL NUMBER EXAMPLE EPT 20 15 EHJ Electric pallet truck _J L Series label Capacity 15 1500 kg 18 1800 kg Item Description Item Description 1 Manufacturer 5 Fork width mm 2 Serial no 6 Fork length mm 3 Type 7 Battery nominate capacity Ah 4 Rated capacity C kg 8 Weight including battery kg ...

Page 14: ...ility S2 5 min laden 2 2 unladen 6 6 Service brake Electromagnetic Electromagnetic Service weight Incl battery 140 145 kg Axle loading laden operator load side 430 1010 645 1300 kg Axle loading unladen operator laad side 110 30 115 30 kg Motor Drive 0 65 0 65 Kw Lift Manual Manual Tyre type operator laad side PU PU PU PU Tyre size operator side l 21 Ox70 l 210x7Q mm Tyre size load side 2 t 80x60 l...

Page 15: ... 85 75 mm h14 Height of tiller arm in operating position min 715 715 mm max 1280 1280 mm L1 Overall length 1588 1613 mm L2 Length to face of forks 438 438 mm b1 Overall width 560 685 560 685 mm s Fork dimensions Thickness 50 50 mm e Width 150 150 mm L Length 1150 ll50 mm b5 Fork spread 560 685 560 685 mm m2 Ground clearance 35 35 mm Wa Outer turning radius 1415 1430 mm Ast Aisle width1 1ooox 1200 ...

Page 16: ...10 D i iW 1 L X C Q t Ë L _ y 0 E ...

Page 17: ...attery on page 17 When the truck is parked the surface of the tyres will flatten The flattening will disappear after a short period of operation 2 2 During brake in We recommended operating the machine under light laad conditions for the first stage of operation to get the most from it Especially the requirements given below should be observed while the machine is in a stage of 100 hours of operat...

Page 18: ...Damage and Faults The supervisor must be immediately informed of any damage or faults to the Pallet truck Trucks not safe for operation e g wheel or brake problems must not be used until they have been rectified Repairs The driver must not carry out any repairs or alterations to the Pallet truck without the necessary training and authorisation to do so The driver must never disable or adjust safet...

Page 19: ...work Visually inspect the entire truck in particular wheels and lead handler for obvious damage Switching on the truck Open the power switch lnsert the key in the key switch and turn it as far right as in wilt go 3 2 2 Travel Steering Braking Do not drive the truck unless the panels are closed and properly locked 1 Traction Set the control handle to the travel zone M Forward V press the Forward bu...

Page 20: ...rts to move in the opposite direction Warning When driving on a hili or uneven roads please lift fork leg to stop the bottom of fork leg and the ground being rubbed 3 2 3 Lifting transporting and depositing leads Unsecured and incorrectly positioned loads can cause accidents lnstruct other people to move out of the hazardous area of the truck Stop werking with the truck if people do not leave theh...

Page 21: ...ved Reset the knob 2 Lower Set fork to the lowest position by pulling knob 2 upward 2 1 l 1 3 2 4 Parking the truck securely Set fork to the lowest position by pulling knob 1 upward Turn off the power switch 2 Turn off the key switch 2 and remove the key Pull out the puller 3 0r draw back the emergency stop switch The truck is parked 2 ...

Page 22: ...lated Fire protection equipment must be provided Protection against electric shock Battery has high voltage and energy Do not bring short circuit Do not approach tools to the two poles of the battery which can cause thesparkle 4 2 Battery type dimension Battery type dimension as follow J When replacing or installing batteries ensure that the battery is correctly secured in the battery compartment ...

Page 23: ...battery plug 1 with the charging 2 lead of the stationary charger and turn on the charger Battery Charging LED Light 2 DISPLAY DESCRIPTION TROUBLESHOOTING Solid Red Battery is charging Running normally Solid Green Battery has fully charged Running normally Solid Yellow Battery failure The battery voltage is less than 13V or greater than 32 5V Flashing Yellow Charger failure a Output current or out...

Page 24: ...ion is in the reverse order of operations pay attention on battery install position and cable connection Make sure the welf place cables to avoid be damaged when you removal and installationbattery 4 58 attery maintenance Do not overuse battery lf you use up the energy of battery till the Pallet immovability you wilt shorten its working hours Shower tor battery appears need for charge please charg...

Page 25: ...tteries contain an acid solution which is poisonous and corrosive Therefore always wear protective clothing and eye protection when carrying out work on batteries Above all avoid any contact with battery acid Nevertheless should clothing skin or eyes come in contact with acid the affected parts should be rinsed with plenty of clean water where the skin or eyes are affected call a doctor immediatel...

Page 26: ... 2 Maintenance Safety Regulations Maintenance personnel lndustrial trucks must only be serviced and maintained by the manufacturer s trained personnel The manufacturer s service department has field technicians specially trained for these tasks We therefore recommend a maintenance contract with the manufacturer s local service center Lifting and jacking up When an industrial truck is to be lifted ...

Page 27: ...kept When changing wheels and tyres erisure that the truck does not slew e g when replacing wheels always left and right simultaneously 5 3 Servicing and inspection Thorough and expert servicing is one of the most important requirements for the safe operation of the industrial truck Failure to perform regular servicing can lead to truck failure and poses a potential hazard to personnel and equipme...

Page 28: ... cable Power supply Visually inspect battery Check battery cable connections are secure grease terminals if necessary Travel Check the transmission for noise and leakage Check travel mechanism adjust and lubricate if necessary Checkcontrolhandle recuperating function Check wheels for wear and damage Check wheel bearings and attachments Truck frame Check truck frame for damage Hydraulic operation T...

Page 29: ...23 5 3 2 Lubrication Schedule T B Y Contact Uifac e s iliHydruic cîlliller neck Transmissiön ciil filler neêk ...

Page 30: ...s and the bonding agent consumable mixture must be disposed of in accordance with regulations 5 3 3 Maintenance lnstructions Prepare the truck for maintenance and repairs All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs The following preparations must be made Park the truck securely See 3 2 4 Parking the truck securely Page 15 Remove the key ...

Page 31: ...ghly clean the truck Check the brakes Check the hydraulic oil level and replenish as necessary See 5 3 3 Maintenance lnstructions Page24 Apply a thin layer of oil or grease to any non painted mechanica components Lubricate the truck in accordance with the maintenance schedule See 5 3 2 Lubrication Schedule P23 Charge the battery See 4 3Charging the battery P17 Disconnect the battery clean it and a...

Page 32: ...nal or economie circumstances The inspector shall be sufficiently instructed and experienced to be able to assess the condition of the truck and the effectiveness of the safety mechanisms based on the technica regulations and principles governing the inspection of Pallet trucks A thorough test of the truck must be undertaken with regard to its technica condition trom a safety aspect The truck must...

Page 33: ... the fault codes issued by the status LED HAND SET DISPLAY DIAGNOSTICS Faults are displayed in the Faults menu LED DIAGNOSTICS During normal operation with no faults present the status LED is steadily on lf the controller detects a fault the status LED flashes a fault identification code continuously until the fault is corrected The status LED uses a 2 digit code For example code 1 4 UNDERVOLTAGE ...

Page 34: ... POT FAULT 1 3 UNDERVOLTAGE FAULT 1 4 OVERVOLTAGE FAULT 1 5 MAIN OFF FAULT 2 1 not used 2 2 MAIN FAULT 2 3 MAIN ON FAULT 2 4 not used 2 5 WIRING FAULT 3 1 BRAKE ON FAULT 3 2 PRECHARGE FAULT 3 3 BRAKE OFF FAULT 3 4 HPD FAULT 3 5 CURRENT SENSE FAULT 4 1 HARDWARE FAILSAFE 4 2 EE CHECKSUM FAULT 4 3 not used 4 4 BATTERY DISCONNECT FAULT 4 5 1A 1 4 1 4 ...

Page 35: ...T FAULT speed limit pot wiper out of range 1 Speed limit pot wire s braken or shorted 2 Broken speed limit pot 1 4 UNDERVOLTAGE FAULT 1 Battery voltage 17 volts battery voltage too low 2 Bad connection at battery or controller OVERVOLTAGE 1 5 battery voltage too high 1 Battery voltage 31 volts 2 Vehicle operating with charger attached 3 lntermittent battery connection main contactor driver Off 1 M...

Page 36: ...er sequence of throttle 3 5 HPD FAULT HPD High Pedal Disable and KSl push or inhibit inputs 2 Misadjusted throttle pot 4 1 CURRENT SENSE FAULT 1 Short in motor or in rhotor current sense out of range wiring 2 Controller failure HARDWARE 1 Motor voltage does not correspond to throttle request ꞏ _ 4 2 FAILSAFE motor voltage outof range 2 Short in motor or in motor L wiring 3 Controller failure 4 3 E...