EPI ENVIRO Cover Deployer 800, Operation And Service Manual

Page 1: ...tion and Service Manual EPI Environmental Products Inc Tel 1 604 738 6281 EPI and Enviro are registered marks of EPI Environmental Products Inc Enviro Cover System is protected by composition method a...

Page 2: ...all anything contained herein be construed to constitute a permission or recommendation to practice any invention covered by a patent patent application or know how owned by EPI Environmental Products...

Page 3: ...EPI s Enviro Cover System Please read through this Manual and all Model 800 related manuals carefully and have the personnel trained before commencing the operation of Enviro Cover System This Manual...

Page 4: ...17 2014 Table of Contents Page 1 Enviro Cover System 1 2 2 Health and Safety Introduction 3 4 3 General Specifications 5 4 Off Loading Procedures 6 5 Decal Layout 7 6 Components Guide 8 13 7 Installat...

Page 5: ...Enviro Cover Enviro Cover EC is a non reusable engineered geosynthetic alternative daily cover as classified by ASTM D6523 It is a plastic film meeting established and regulatory criteria for landfill...

Page 6: ...etic appearance of the working face The structural integrity of Enviro Cover is mechanically destroyed by subsequent placement of new waste and by stress conditions in a landfill and will present a ba...

Page 7: ...d before commencing the operation of an ECD Enviro Cover Deployer Model 800 ECD is safe to operate when it is operated in strict accordance with its Manuals Please pay particular attention to the CAUT...

Page 8: ...duced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publ...

Page 9: ...ssion in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 5 Chapter 3 Model 800 General Specifications Dimensions L x W x H 24 ft x 20 ft 7 in x 10 ft 6 in Weight Wet 34 000 l...

Page 10: ...1 Effective Date October 17 2014 6 Chapter 4 Off loading Procedures The following guidelines describe the procedure for safe and proper off loading of Enviro Cover Deployer Model 800 in the Morooka a...

Page 11: ...rage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 7 Chapter 5 Decal layout Serial number plate of dispensing unit is located driv...

Page 12: ...storage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 8 Chapter 6 Components Guide This section describes different parts of Envir...

Page 13: ...recording or by any information storage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 9 Top hat Top hat bracket pin Top hat safet...

Page 14: ...t permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 10 Emergency stop 3 Hydraulic chain floor motor site glass Hydraulic chain floor motor Side feeder 2 Side feed...

Page 15: ...y any information storage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 11 Dispensing system hydraulic tank oil cooler Hydraulic o...

Page 16: ...tober 17 2014 12 Dispensing container Hydraulic guillotine gate Manual guillotine gate and manual adjustable locking pin 2 Dispensing Container mount bracket 4 front and rear Container safety bars Dis...

Page 17: ...ber 17 2014 13 Hydraulic guillotine gate Rubber skirt Manual guillotine gate Manual guillotine gate Pin Hydraulic chain floor sprockets grease point 8 Pillar blocks 6 grease point Hydraulic chain and...

Page 18: ...be closer to the working face and less affected by wind 3 Back the Model 800 to the EC roll Careful not to back onto it Lower the top hats to the ground to prepare ECD for loading remove the top hat...

Page 19: ...rom and toward body New Roll of EC Film Required point to roll loaded in the ECD then indicate with thumb and index finger of other hand that very little EC remains Filling of Bucket Required both arm...

Page 20: ...of safety attire shall be provided to the site personnel for the operation of EC System a Safety vest with reflective material d Goggles b Hard hat e Steel shank and toed Safety footwear c Gloves A tw...

Page 21: ...2 In windy conditions deploy in the same direction as the wind whenever possible See Figure 20 The wind will assist in anchoring Enviro Cover EC to the working face 3 When deploying EC in the presenc...

Page 22: ...al safety precautions may lead to a serious accident Check for Hydraulic Roll Arm clearance when traveling The width of the Deployer with the Hydraulic Roll Arms in the operating position is 21ft Avoi...

Page 23: ...ober 17 2014 19 During placement always travel slowly until you become familiar and comfortable with using Enviro Cover System ECS During Deployment It may become UNSAFE for placement on side slope wo...

Page 24: ...y Natural Bed Dry 1660 1480 2789 2495 Clay and Gravel dry 1420 2394 Decomposed Rock 75 rock 25 earth 50 rock 50 earth 25 rock 75 earth 1960 1720 1570 3305 2900 2647 Earth dry packed 1510 2546 Granite...

Page 25: ...nviro Cover and attaching it to the Film Clips Contact with the Side Feeders must be avoided at all times Specific guidelines for Enviro Cover Deployer Model 800 1 The ground attendant can work from t...

Page 26: ...of 1 to 2 MPH the operator simultaneously releases adequate anchoring material at regular onto the EC Note By following the above noted deployment method a scalable uninterrupted continuous impermeab...

Page 27: ...Model 800 operator should not proceed with deployment until the ground attendant has signalled that it is safe to continue The ground personnel must leave the hazard area 4 Overlap EC with the last p...

Page 28: ...publisher Doc EC501 Rev 1 Effective Date October 17 2014 24 5 If the ballast material runs out during a deployment cut the EC Drive the Model 800 to the ballast stock After re filling the container an...

Page 29: ...ty damage excessive wear and tear and for safety Conduct the following checks daily prior to operation 1 Check both top hat pins and safety pins are attached properly 2 Check bracket pins for wear or...

Page 30: ..._ Fax ___________Email Contact Person ____________________________________________________________________________ Delivery Date ______________________ Delivered by ___________________________________...

Page 31: ...ement of the faulty part s the DO NOT USE Tag removed indicating that ECD is safe and ready for use Chapter 12 Maintenance Checklist Lock out Procedure MAINTENANCE CHECKLIST Part Schedule Maintenance...

Page 32: ...form or by any means electronic or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effect...

Page 33: ...duced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publ...

Page 34: ...opying recording or by any information storage or retrieval system without permission in writing from the publisher Doc EC501 Rev 1 Effective Date October 17 2014 30 I have been trained and understand...

Page 35: ...ed or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage or retrieval system without permission in writing from the publish...