Epple Maschinen SB 55 SV, User Manual

Page 1: ...Stand 26 11 08 SB 55 SV Drills Page 1 of 37 User manual Column drill SB 55 SV Keep for future reference ...

Page 2: ... Prohibition instruction and warning signs 12 1 7 Safety check of the machine 13 1 8 Personal protective equipment for special work 14 1 9 Safety during use of the drill 15 1 10 Safety during general maintenance work 15 1 10 1 Breaking and assuring the machine 16 1 10 2 Use of hoisting devices for attendance work 16 1 10 3 Mechanic attendance work at the machine 16 1 11 Accident report 16 1 12 Ele...

Page 3: ...3 3 Speed choice 24 4 3 4 Close chip protection 24 4 3 5 Close belt cover 24 4 3 6 Activating 24 4 3 7 Deactivating 24 4 4 Hand drive 24 4 5 Adjust depth stop 24 The depth stop is construed at the left side of the head as actuator of the centre sleeve 24 4 6 Table height adjustment 25 4 7 Turn swivel tilt table 25 4 8 Machine light 25 4 9 Activate coolant flow 25 4 10 Centre sleeve fetching 25 4 1...

Page 4: ...ENT PART LIST 31 8 1 Replacement part list actuator 31 9 EXPLODED DRAWING 32 9 1 Exploded drawing stand 32 10 REPLACEMENT PART LIST 33 10 1 Replacement part list stand 33 11 CIRCUIT DIAGRAM 34 11 1 Circuit diagram SB 55 SV 34 12 APPENDIX 35 12 1 Copyright 35 12 2 Product follow up 35 13 EG DECLARATION OF CONFORMITY 36 14 ACCEPTANCE CERTIFICATE 37 ...

Page 5: ...l regulations for accident prevention Applicable laws and regulations The prohibition warning and mandatory lables as well as the warning notes You are liable to follow the european norms by installation operation maintenance and reparation of the machine If european norms still are outstanding you are liable to use the country specific effectual norms If necessary you have to take some in company...

Page 6: ...l cause serious injury or death to personnel Warning Risk a danger that might cause serious injury of death to personnel Caution Risk a danger that might cause serious injury of death to personnel Attention Situation that could cause damage to the belt grinder or products and other types of damage No risk of injury personnel Information Application tips and other important or useful information an...

Page 7: ...ills Page 7 of 37 1 1 2 More used pictograms Engaging forbidden Draft mains plug Wear protection gloves Wear protection glasses Wear ear protection Wear protective suit Wear safety shoes Mind the environment Your contact person ...

Page 8: ...ositioning of the machine only is allowed in dry and well aired rooms If the machine is used in any way other than as described above modified without authorisation of Epple Maschinen GmbH or operated with different process data then it is being used improperly We do not take any liabilities for damage caused by improper use We would like to point out that any modifications to the construction or ...

Page 9: ...bling by about lying work parts or work part rests A cant of work parts can cause heavy injuries Danger for ears by loud noise from 85 dB A The running drill can capture work wear or long hair insert Danger of cutting by arris work parts Danger of accidents by damaged tool f e stump loose chapped etc During use of coolant lubricant exists the danger of skin diseases By the maintenance and use of t...

Page 10: ...rsonnel objects and the environment Only authorized persons may operate the machine Authorised personnel for the use and maintenance are Trained and instructed operators Trained and instructed experts of the retaile 1 4 3 The operator must The operator is bound to instruct the personnel in regular intervals at least once a year on Monitoring all safety standards that apply to the machine Maintaini...

Page 11: ...lowed to do work at electric units If the instruct and oversee you you are allowed too Before you accomplish work at electric units or operating material you have to keep the following instructions in this order Disconnection Assure against resetting The unit must be de energized Please observe the effective regulations of the insurance association and the accident prevention 1 5 Operator position...

Page 12: ...h You can release an used emergency Stop control by turning the button in direction of arrow to jump out of the arrestor 1 6 2 Chip protection The chip protection is folding upwards Furthermore the chip protection is height adjustable Springs fix the position The chip protection has no control function During drilling click the chip protection in front of the tool 1 6 3 Safe belt cover The belt co...

Page 13: ...aintenance Document your security check in an adequate way Checking in general Safety equipment Operation OK Chip protection Fixed mounted flap smooth Safety notes All safety notes are located and undamaged at the machine Function check of the safety elements Element Operation OK EMERGENCY STOP control Stop the machine directly after use of the emergency Stop control Belt cover If you open the bel...

Page 14: ...ave to hold work parts with the hands Hooking work parts can cause heaviest injuries that can lead to constrictions and or breaks Wear safety shoes when fitting dismanteling or transporting heavy components Use ear protection over 80dB Wear closely safety suit Do not wear long hair open wear hairnet or cap Check before start of work whether the required protective is complete and intact Broken pro...

Page 15: ...move chips with hands use adequate means of work Never work at the machine if your concentration is limited f e through medicaments Follow the using attendance and maintenance instructions of this user manual Observe the accident prevention regulations that are effective for your business Announce damages directly to your superior Only leave the machine after deactivating if it stopped completely ...

Page 16: ...nel around you about your cycle and the possible dangers 1 10 2 Use of hoisting devices for attendance work Warning If the lifting tool is not stable enough it can burst what may cause heavy or deadly injuries Check before working with lifting tool whether it is admitted for the load and undamaged Assure that the load is fixed correctly Never step under lifted loads Please observe the effective ac...

Page 17: ...eficiencies like damaged cables or not fixed connections you have to correct always immediately underneath observance of the safety measures During work at live parts a second person always has to be attendant who can switch off the machine in an emergency The machine must be out off gear immediately by failure in the electrical supply You will find more information in chapter maintenance ...

Page 18: ...s 85 1 900 U min Speed steps stepless Feed 0 10 0 20 0 30 mm U Working range 320 mm T slot size 14 mm Table size 500 x 425 mm Table pivoting range 90 Table inclination range 45 Table travelling distance 590 mm Column diameter 110 mm 2 3 Dimensions Width 500 mm Depth 750 mm Height 1 920 mm Weight 450 kg 2 4 Necessary working room Width 1 500 mm Depth 1 500 mm Height 2 500 mm 2 5 Environmental condi...

Page 19: ...BIL WAYOIL ISO UG68 Bare parts Lubrication cup MOBIL WAYOIL ISO UG68 Lubricant acid free commercial Coolant Cooling emulsion commercial max 15 l Recommendation Epple Maschinen GmbH Art Nr 580 1030 2 7 Emissions The noise emission of the machine is accordant to work If you use more machines at one time it is possible that the acoustic emissions cross the allowed extreme value over 80 db A Constancy...

Page 20: ...bserve the effective accident prevention regulations for your business Never step under lifted loads for your own safety See that the load is fixed correctly 3 3 Storage By an improper storage the machine or machine parts can be damaged Never store the machine under other environmental conditions than in the operation manual denoted The warranty claim declines by improper storage 3 4 Positioning a...

Page 21: ...ceiling at the installation location are stable enough If the rigidity is not enough it can come to oscillation between machine and ground This can lead to failures at the machine or at the adjoining equipment See during positioning of the machine that the working place is designed ergonomic Observe during position the machine the accident prevention regulations for your business The use attendanc...

Page 22: ...about mechanical function and smoothness 3 5 3 Electrical connection The mains plug CEE 400 16A CEE 230V 16A is correct pre assembled at the front side The machine turning filed is adjusted at clockwise rotation Check whether the circuit coverage of the feed line is accordant to the information of the machine connection data 3 5 4 Function check Accomplish a safety check at the machine view point ...

Page 23: ...g 4 2 Control and indicator elements The control elements are located At control panel at the face side of the head At table and column 4 2 1 Control elements electrical The relevant control elements fort he machine operator are located at the drill head In the face side of the head are grouped EMERGENCY STOP control Speed choice switch Turning direction choice switch Switch for machine light Swit...

Page 24: ...ver left during running 4 3 4 Close chip protection Click the chip protection in front of the drilling spindle 4 3 5 Close belt cover The belt cover has to be closed and assured against opening for the use 4 3 6 Activating The machine is connected with the ON switch at the control panel The drilling spindle runs with the chosen number of speeds and direction 4 3 7 Deactivating Push the EMERGENCY S...

Page 25: ...ugs for the coolant Activate the coolant pump with the switch Coolant pump The coolant pump starts to work as soon as the gear is activated 4 10 Centre sleeve fetching The centre sleeve is turned back by dint of the heald spring motion The heald spring motion is balanced at the weight of the centre sleeve and clamped tool You can adjust the heald spring motion by declamping the central screw at th...

Page 26: ... in the vice Shore up overlaying parts with a support block 4 11 3 Eject a tool Drive the centre sleeve downwards Move the ejection chock released aperture of the centre sleeve Beat the ejection chock in direction of centre sleeve with a plastic hammer Do not move over the centre sleeve with interposed ejection chock upwards to eject the tool ...

Page 27: ...chieved attendance and maintenance work may have relevant consequences Heaviest injuries until death for the user Damages at the machine and other property values Attendance and maintenance work may only achieved by qualified personnel 5 1 1 Preparation Warning Only work at the machine if the mains plug is disconnected and secured against resetting Add a warning sign to prevent accidentally resett...

Page 28: ...n Check the feast fit of the fixing screws at the motor and the safety equipment 5 2 4 Semi yearly work Check a feast fit of the anchor screws Check the heald spring motion of the centre sleeve 5 3 Maintenance Please require for all maintenance works a service technician of Epple Maschinen GmbH or send the machine for the maintenance to us If the maintenances are accomplished by proper qualified p...

Page 29: ...ce switch Reversing switch in position 0 Adjust turning direction Reversing switch defect Replace switch Belt cover open Cloce belt cover Depth Stop effectless Depth Stop adjusted false Adjust arrester Depth Stop declamped Arrest arrester Centre sleeve turns into false direction Reversing switch connected false Adjust turning direction correct Drill becomes too hot Adjusted false speed Abate speed...

Page 30: ...Stand 26 11 08 SB 55 SV Drills Page 30 of 37 7 Exploded drawing 7 1 Exploded drawing actuator ...

Page 31: ...54 Spring holder 1 19 Ball bearing 1 55 Spring 1 20 Cover 1 56 Bolt 1 21 Fan belt 1 57 PIF gear down 1 22 Belt disc 1 58 PIF gear up 1 23 Display 1 59 Disc 1 24 Housing 1 60 Dowel pin 1 25 Nut 1 61 Luting 1 26 Distance screw 1 62 Cover back 1 27 Motor ground plate 1 63 Cover centre sleeve spring 1 28 Bolt 1 64 Housing centre sleeve spring 1 29 Teethed axis 1 65 Pinion acis 1 30 retaining ring 1 66...

Page 32: ...Stand 26 11 08 SB 55 SV Drills Page 32 of 37 9 Exploded drawing 9 1 Exploded drawing stand ...

Page 33: ... 1 Replacement part list stand No Model Pcs No Model Pcs 1 Stand 1 8 Ball bearing 1 2 Column bearung down 1 9 Bolt 1 3 Gear rack 1 10 Worm gear shaft 1 4 Table 1 11 Ball bearing 1 5 Column bearing up 1 12 Plate 1 6 Ball bearing 1 13 Grip 1 7 Teethed wheel 1 14 Crank grip 1 ...

Page 34: ...Stand 26 11 08 SB 55 SV Drills Page 34 of 37 11 Circuit diagram 11 1 Circuit diagram SB 55 SV ...

Page 35: ...he buy of the machine you are bound to our product follow up during the use This duty is assigned to third customers after a resale You are liable to inform third customers We would be grateful if you could send us the following information For example nearly accidents at the machine Accidents at the machine Empirical value which can be or are important for users Elevated abrasion of expendable pa...

Page 36: ...th that the machine of the type SB 55 SV agrees with the following claims EN12717 2001 Safety of tool machines drilling machines and works accordant to the following guide lines EMV guide line 89 336 EWG Machine guide line 98 37 EWG appendix II A Low volatge guide line 73 23 EWG The machine of the type SB 55 SV agrees with the CE norms Karsten K S Epple business manager Wiesensteig 26 11 2008 ...

Page 37: ...onding user manual existing User manual existing Electric corresponding to examine statement IO NIO Note Plug mounted at service pipe checked Motor s run checked at checking facility Electrical end switch checked Electrical operating switch checked Illuminating checked Emergency Stop switch control checked Earth conductor test accomplished Mechanic corresponding to examine statement IO NIO Note Me...