Equalizer International SG13TE, Operator'S Instruction Manual

Page 1: ...info equalizerinternational com www equalizerinternational com INNOVATION IN ITS MOST FUNCTIONAL FORM SG13TE SG15TE SECURE GRIP HYDRAULIC FLANGE SPREADERS Operator Instruction Manual...

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Page 3: ...ON AND OPERATION 17 6 6 VALVE SPADE OR BLIND REMOVAL INSTALLATION AND OPERATION 18 7 MAINTENANCE AND LUBRICATION 19 20 8 PARTS LISTS 21 23 9 WEIGHTS AND DIMENSIONS 24 10 TROUBLESHOOTING 25 28 11 SECUR...

Page 4: ...e or incorrect product and or system operation Contact TXDOL HU QWHUQDWLRQDO WG ZKHQ LQ GRXEW DV WR WKH VDIHW SUHFDXWLRQV DQG DSSOLFDWLRQV 7R protect your warranty use only good quality hydraulic oil...

Page 5: ...QNV WKDW ZLOO FDXVH VHYHUH EDFN XS SUHVVXUH LQ KRVHV Bends and kinks lead to premature hose failure R QRW GURS KHDY REMHFWV RQWR KRVHV VKDUS impact may cause internal damage to hose wire strands apply...

Page 6: ...6RFNHW 1 x Safety Block 0 ROOHWV 0 ROOHWV 0 ROOHWV 1 x Instruction Manual 1 x Carry Case with Protective Foam Inserts Product Code SG13TESTD SG15TE KIT COMPONENTS 1 x SG15TE Tool c w Hydraulic Cylind...

Page 7: ...000 10 000 Spreading force T 2 6 5 2 7 8 10 4 13 kN 26 52 78 104 130 Spreading distance 0 115mm 0 4 53 GUDXOLF RLO JUDGH FHQWLVWRNHV F6W WHVWHG E 670 SG15TE TECHNICAL DATA Spreading force 15 T 150 kN...

Page 8: ...he hydraulic Secure Grip tool are inserted into RSSRVLQJ DQJH EROW KROHV 2 Both drive nuts are tightened locking WKH WRRO LQ WR WKH DQJH EROW KROHV 3 7KH DFWXDWRU IROORZHG E WKH FDQWLOHYHU are locked...

Page 9: ...2 50 5 56 M52 SG15TE M56 2 55 5 62 M56 SG15TE I WKH VSHFL FDWLRQ RI WKH DQJH LV XQNQRZQ WKHQ WKH YHUQLHU FDOOLSHU VXSSOLHG LQ WKH NLW VKRXOG EH XVHG WR GHWHUPLQH WKH FRUUHFW FROOHW DV VKRZQ LQ VHFWLRQ...

Page 10: ...hich is worn damaged or distorted as these actions may result in the selection of an incorrect size of collet 6 2 COLLET SELECTION BASED ON BOLT HOLE MEASUREMENT 1 To ensure a true measurement is take...

Page 11: ...UHIHUULQJ WR WKH 6HFXUH Grip Tool Range chart in section 11 page 27 For example 68mm falls within the 63mm minimum and PP PD LPXP EROW KROH VL HV 7KHUHIRUH FROOHW LGHQWL FDWLRQ LV 0 DQG WKH WRRO WR E...

Page 12: ...G RQ WKH FROOHW KROGHU 7R GR WKLV UHPRYH WKH FROOHW KHDG DVVHPEO IURP WKH WRRO DQG GLVDVVHPEOH VHH VHFWLRQ SDJH IRU GHWDLOV slide the collet over the collet holder measure the centre section of the co...

Page 13: ...2 Pull the collet spring plunger ring out and remove the collet head DVVHPEO IURP WKH WRRO 3 6OLS WKH GULYH WXEH and drive cone off the collet holder 4 Remove the collet from the collet holder and re...

Page 14: ...f position 3 Pull on the left hand actuator spring plunger and pull the actuator from the actuator to leg connector Repeat this on the right hand side 4 7KH WRRO VKRXOG QRZ EH LQ WKUHH parts two halve...

Page 15: ...U LQWR WKH EROW KROH NHHSLQJ WKH EDVH RI WKH FDOOLSHU XVK ZLWK WKH EROWLQJ IDFH RI WKH DQJH 7 QVHUW WKH FROOHW RQ WKH UVW KDOI RI the tool into the the opposite end of WKH VDPH EROW KROH XQWLO LW WRXF...

Page 16: ...ond half of the tool will now have a secure hold in the EROW KROH 10 Insert one side of the actuator into each actuator to leg connector 2Q ERWK VLGHV SXVK WKH DFWXDWRU until you feel the actuator spr...

Page 17: ...d the release valves are closed hand tight 14 ODQJH VSUHDGLQJ FDQ QRZ EHJLQ LYH WKH UVW WRRO IRXU VWURNHV RQ the hand pump then give the VDPH WR WKH VHFRQG V WKH DQJH is separating measure the gap DW...

Page 18: ...DQJH EROWV 17 Following any maintenance works DQG SULRU WR FORVLQJ WKH DQJH MRLQW WKH VDIHW EORFN PXVW EH UHPRYHG The release valves on the hand SXPSV VKRXOG QRZ EH WXUQHG DQWL clockwise gently and e...

Page 19: ...the drive nut Pull the collet spring plunger ring out and remove the collet head DVVHPEO IURP WKH WRRO 2 3DVV WKH FROOHW KHDG DVVHPEO WKURXJK ERWK EROW KROHV IURP WKH open access side 3 5H W WKH WRRO...

Page 20: ...rease the relative stroke of the tool 1 please refer to section 6 3 notes 1 4 for instruction on how to remove the standard collet holder DQG GULYH WXEH 7KHVH DUH WKHQ replaced with the short collet K...

Page 21: ...OLF WRROV VKRXOG EH GLVPDQWOHG DQG OXEULFDWHG DV IROORZV 7 MAINTENANCE AND LUBRICATION 1 D WKH WRRO RQ D EHQFK RU DW surface 2 Remove the cantilever pin and remove the collet union actuator connector...

Page 22: ...WKH DERYH procedure with the other side of the tool Note it is recommended that the tool is wiped down with a clean rag DQG RU VLPLODU FOHDQLQJ XLG WR UHPRYH DQ GLUW RU JULW DQG WKHQ OLEHUDOO JUHDVHG...

Page 23: ...1 10 644001 01 ACTUATOR ASSEMBLY 01 8 PARTS LISTS 01 01 01 01 01 01 01 01 01 01 09 05 03 07 08 04 10 02 02 02 02 05 08 06 03 06 COLLET HEAD PARTS LIST ITEM PART NO DESCRIPTION QUANTITY 01 640401 02 CO...

Page 24: ...0301 02 M56 COLLET 02 04 650501 02 DRIVE CONE 02 05 651601 02 DRIVE TUBE 02 06 650601 02 COLLET UNION 02 07 402201 02 CENTRING SPRING 1 02 08 650901 02 COLLET NUT 02 09 641001 02 COLLET SPRING PLUNGER...

Page 25: ...FEMALE COUPLER PORT GAUGE ADAPTOR SERVICE KIT N RESERVOIR BLADDER OIL FILTER PART No 716300 01 735100 01 KIT QUANTITY 01 01 01 01 01 ITEM 4 41 42 43 44 45 m O RING BACK UP RING L P PISTON 01 01 01 07...

Page 26: ...EADERS OPERATOR INSTRUCTION MANUAL PAGE 24 CLOSED TOOL DIMENSIONS OPEN TOOL DIMENSIONS TOOL A B C D E TOOL WEIGHT KIT WEIGHT SG13TE PP PP PP PP PP NJ OEV NJ OEV SG15TE PP PP PP PP PP NJ OEV NJ OEV 9 W...

Page 27: ...the release valve is in the fully closed position 3UREOHP RVHV DUH FRQQHFWHG DQG WKH WRRO DGYDQFHV ZLWK PD LPXP SUHVVXUH RQ WKH SXPS KDQGOH EXW WKH MRLQW ZLOO xxxxxxxxxnot spread The pressure required...

Page 28: ...that is within the system WR EH IRUFHG XS WKURXJK WKH pump and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool will...

Page 29: ...plunger ring out and remove the rest of the tool leaving the FROOHW KHDG DVVHPEO LQ WKH EROW KROH 2 Unscrew the drive nut and remove the drive cone and collet cone 3 6FUHZ WKH GULYH QXW EDFN onto the...

Page 30: ...rest of the tool leaving the collet head DVVHPEOLHV LQ WKH EROW KROH 2 2Q ERWK VLGHV XQVFUHZ WKH drive nut and remove the drive cone and collet cone 3 On the left hand side screw WKH GULYH QXW EDFN R...

Page 31: ...l 11 32 36 0 SG11TM manual 11 35 39 0 SG13TE hydraulic 13 38 42 0 SG13TE hydraulic 13 41 45 0 SG13TE hydraulic 13 44 49 0 SG15TE hydraulic 15 47 5 52 0 SG15TE hydraulic 15 50 5 56 0 SG15TE hydraulic 1...

Page 32: ...DV SHU DQJH W SH SPO see page 29 ANSI compact see page 30 RUL FH see page 30 reducing see page 31 DIN EOLQG see page 32 threaded see page 32 weldneck see page 33 DW see page 33 lapped see page 33 ASME...

Page 33: ...M 0 SG11TM 0 SG13TE M60 SG18TE M60 SG18TE 0 SG4TM 0 SG4TM 0 SG11TM 0 SG11TM 0 SG13TE M60 SG18TE 0 SG18TE 0 SG4TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE M84 SG25TE 0 SG4TM 0 SG6TM 0 SG11TM 0 SG13T...

Page 34: ...SG15TE 0 SG18TE 0 SG6TM 0 SG13TE 0 SG15TE 0 SG18TE 0 SG11TM 0 SG13TE 0 SG15TE 0 SG25TE 0 SG11TM 0 SG15TE 0 SG18TE M84 SG25TE 16 RUL FH Class 300 400 600 900 1500 2500 Nominal pipe size collet tool col...

Page 35: ...5TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG1...

Page 36: ...11TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG11TM...

Page 37: ...SG11TM 0 SG13TE 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG...

Page 38: ...TM 0 SG11TM 0 SG15TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG1...

Page 39: ...4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG15TE 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG15TE 0 SG18TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11...

Page 40: ...G4TM 0 SG6TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG6TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG11TM 0 SG13TE 0 SG11TM 0 SG11TM 0 SG15TE 0 SG11TM 0 SG11TM 0 SG13TE 0 SG13TE 0 SG13TE 0...

Page 41: ...0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM 0 SG4TM 0 SG4TM 0 SG4TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG13TE 0 SG11TM 0 SG13TE 0 SG4TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG6TM 0 SG11TM 0 SG11TM...