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Inspection And Assessment -

1.  Examine the damaged area from the inside and outside of the vehicle. Look for 

hidden cracks, moisture, contamination or previous repair attempts.

2.  Determine if the damage is within the scope of your technical experience to 

repair.

3.  Assess to make sure that the windshield is at the appropriate temperature.      

Ideal temperature is between 65°F to 85°F plus or minus 5°F. 

Preparing the Rock Chip - 

1.  Place the mirror on the inside of the windshield, under the damaged area.

2.  Clean around the damaged area. Be sure to place a nitrile glove-covered finger 

over the rock chip in order to keep from contaminating the break.

Always wear safety glasses and nitrile gloves

when repairing a windshield!

7.  Cure the break for approximately three minutes using either an ultra violet lamp 

or the use of natural sun light. *Always make sure to let the break cure to the 
required allotted time. Do Not rush this process. The outer part of the break 
might be cured but the actual pit may not be. It is very important that it be cured 
all the way through. 

8.  Remove the mylar square cure sheet.
9.  With the use of a new razor blade, scrape the cured resin in a back and forth, up 

and down motion until the resin is even and level with windshield. 

10.  Apply a small amount of pit polish and vigorously buff with a soft cloth or paper 

towel until the pit resin is shiny.

Summary of Contents for ROCK STAR

Page 1: ...www equalizer com 2012 Equalizer Industries Inc Revision 11 10 17 ROCK STAR Windshield Repair System Part RSR800 User Guide 97...

Page 2: ...m inside diameter 2 mm thick 12 mm outer diameter 8 mm inside diameter 2 mm thick 13 mm outer diameter 10 mm inside diameter 3 5 mm thick 13 mm outer diameter 6 mm inside diameter VOR1468 11 Cle tow C...

Page 3: ...ake sure that the windshield is at the appropriate temperature Ideal temperature is between 65 F to 85 F plus or minus 5 F Preparing the Rock Chip 1 Place the mirror on the inside of the windshield un...

Page 4: ...sider drilling the chip At a slow setting start to drill into the glass but be careful not to drill into the PVB Poly Vinyl Butyral Preparing the Bridge and Injector Assembly 1 Place the injector tip...

Page 5: ...en add the large pit adaptor onto the unit 3 Place a light film of vacuum cup lubricant onto the vacuum cup of the bridge and on the two bridge adjusting screws Once the bridge and injector assembly i...

Page 6: ...break Setting Up the Bridge and Injector Assembly 1 Place the bridge and injector assembly onto the glass so that the injector tip o ring is over the rock chip 2 Secure the bridge by flipping the vacu...

Page 7: ...rea is cool or at sea level use a thinner resin 4 Wet the two o rings on the injector tip using resin 5 Place the injector back into the injector barrel making sure that the groove on the injector lin...

Page 8: ...by loosening the injector pressure rod 11 Then re tighten the injector pressure rod to secure the seal 12 Next loosen the retaining screw and push the injector in a downward motion until the point wh...

Page 9: ...injector pressure rod 2 Release the lever on the vacuum cup 3 Remove the bridge and injector assembly 4 Wipe away any residual resin 5 Apply a drop of pit filler resin 6 Place a mylar square cure shee...

Page 10: ...rocess The outer part of the break might be cured but the actual pit may not be It is very important that it be cured all the way through 8 Remove the mylar square cure sheet 9 With the use of a new r...

Page 11: ...n off of and out of your injector o rings and bridge with our cleaning solution Keeping these items clean and free of build up assures no contamination on you next repair proper functioning of the too...

Page 12: ...52 TRO653 2611 Oakmont Drive Round Rock Texas 78665 Toll Free USA Canada 800 334 1334 International 512 388 7715 Fax 512 388 4188 Email sales equalizer com www equalizer com 20 Revi Additional Accesso...

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