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2.  Screw the injector assembly into the bridge. If the rock chip area is larger than 

the o-ring on the injector assembly tip, then add the large pit adaptor onto the 
unit.

3.  Place a light film of vacuum cup lubricant onto the vacuum cup of the bridge and 

on the two bridge adjusting screws. Once the bridge and injector assembly is set 
up on the glass this will help to move the unit if the o-ring placement needs to be 
adjusted. 

6.  Now push the injector in until it hits the bottom of the barrel. 
7.  Tighten the injector pressure rod.  
8.  Pull the injector up until the end of the groove makes contact with the retaining 

screw. Fully tighten the retaining screw. You are now in the vacuum phase.

9.  Hold vacuum for one minute.
10.  Next, release the vacuum by loosening the injector pressure rod. 
11.  Then re-tighten the injector pressure rod to secure the seal.
12.  Next, loosen the retaining screw and push the injector in a downward motion 

until the point when you feel resistance. Then tighten the retaining screw. You are 
now in the pressure phase. 

13.  Hold pressure for two minutes. 

Note: For stubborn breaks, you might have to repeat the vacuum to pressure cycle 
until the break is fully filled. Applying a little pressure on your break with your probe 
will flex the break and help move resin into the tight areas.

Summary of Contents for ROCK STAR

Page 1: ...www equalizer com 2012 Equalizer Industries Inc Revision 11 10 17 ROCK STAR Windshield Repair System Part RSR800 User Guide 97...

Page 2: ...m inside diameter 2 mm thick 12 mm outer diameter 8 mm inside diameter 2 mm thick 13 mm outer diameter 10 mm inside diameter 3 5 mm thick 13 mm outer diameter 6 mm inside diameter VOR1468 11 Cle tow C...

Page 3: ...ake sure that the windshield is at the appropriate temperature Ideal temperature is between 65 F to 85 F plus or minus 5 F Preparing the Rock Chip 1 Place the mirror on the inside of the windshield un...

Page 4: ...sider drilling the chip At a slow setting start to drill into the glass but be careful not to drill into the PVB Poly Vinyl Butyral Preparing the Bridge and Injector Assembly 1 Place the injector tip...

Page 5: ...en add the large pit adaptor onto the unit 3 Place a light film of vacuum cup lubricant onto the vacuum cup of the bridge and on the two bridge adjusting screws Once the bridge and injector assembly i...

Page 6: ...break Setting Up the Bridge and Injector Assembly 1 Place the bridge and injector assembly onto the glass so that the injector tip o ring is over the rock chip 2 Secure the bridge by flipping the vacu...

Page 7: ...rea is cool or at sea level use a thinner resin 4 Wet the two o rings on the injector tip using resin 5 Place the injector back into the injector barrel making sure that the groove on the injector lin...

Page 8: ...by loosening the injector pressure rod 11 Then re tighten the injector pressure rod to secure the seal 12 Next loosen the retaining screw and push the injector in a downward motion until the point wh...

Page 9: ...injector pressure rod 2 Release the lever on the vacuum cup 3 Remove the bridge and injector assembly 4 Wipe away any residual resin 5 Apply a drop of pit filler resin 6 Place a mylar square cure shee...

Page 10: ...rocess The outer part of the break might be cured but the actual pit may not be It is very important that it be cured all the way through 8 Remove the mylar square cure sheet 9 With the use of a new r...

Page 11: ...n off of and out of your injector o rings and bridge with our cleaning solution Keeping these items clean and free of build up assures no contamination on you next repair proper functioning of the too...

Page 12: ...52 TRO653 2611 Oakmont Drive Round Rock Texas 78665 Toll Free USA Canada 800 334 1334 International 512 388 7715 Fax 512 388 4188 Email sales equalizer com www equalizer com 20 Revi Additional Accesso...

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