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Operating Instructions for ERU Knife Gate Valve K1 with electric actuator 

 

7

 

Initial Operation

 

 

After installation, the valve has to be checked for smooth operation.  
 
It has to be moved at the operating element over the whole travel (OPEN-CLOSED). 

In 

case of lower working pressures, after having carried out the pressure test of the pipeline, the 
profile seal can be released to be adapted to the effective working pressure. For  
this purpose, the bolts on the cover plate have to be loosened in an appropriate manner. By 
means of this measure you can reduce wear and tear of the components involved in the 
motion. 

 

ATTENTION! The flow medium may penetrate. Wear safety clothing (safety goggles) 
in case of toxic or caustic media.

 

 
 

8 Operation 
 

 

Trouble 

Possible Causes 

Remedy 

 

 

 

Leakage at the 
cover plate 

Prestress too low 

Readjustment of cover plate 
see paragraph “9 Maintenance“ 

 

 

 

 

 

 

 

Wearing of the profile seal 

Replace profile seal 

 

 

 

 

 

 

 Contamination 

(deposit on the gate) 

With valve in open position: 
clean and grease gate 

 

 

 

 

 

 

Seat leakage 

Contamination of the gate 

With valve in open position: 
clean and grease gate 

 

 

 

 

 

 

 

Defective U-shaped sealing element  Replace sealing element 

 

 

 

 

 

 

Excessive operating 
forces 

Contamination (deposit) on the gate 

With valve in open position:  
clean and grease gate 

 

 

 

 

 

 

 

Stem running dry 

Regrease thread 

 

 

 

 

 

 

Operation blocked 

Residues of flow medium are 
hardened 

Relieve pipe section from pressure. 
Clean and grease all accessible surfaces of 
gate and stem.  
Slacken cover plate. Slightly unscrew upper 
body bolts. Knock on the valve with a rubber 
mallet trying to operate the valve. If you are not 
successful: remove, dismantle, clean, replace 
damaged parts.   

 

 

 

 

 

 

 

Foreign bodies jammed in the 
seating zone 

Move valve in OPEN position and repeat 
closing procedure 
 

BA46E033 
July 2005 
Rev. 4 

ERHARD-Armaturen 

x

 D-89502 Heidenheim 

x

 Postfach 1280 

 (07321) 320-0  

 (07321) 320 491  e-mail:info

@

erhard.de  

Internet: http://www.erhard.de 

 

Page 12 of 13 

 

Summary of Contents for ERU K1

Page 1: ...fety Access to the range of movement of the gate of ERU Knife Gate Valves with electric actuator has to be restricted by protective devices Effective protective devices have to be installed by the user On request we will supply suitable protective guards 2 Description of Product and Range of Application Type Design Product Number ERU Knife Gate Valve K1 4657 PN 10 ERU Knife Gate Valve K1 with regu...

Page 2: ...ls are used for the ERU Knife Gate Valves K1 the parts of EPDM must not get in contact with oil or grease as the EPDM would swell For a recommended lubricant see section Maintenance ERU Knife Gate Valves K1 of this design are suitable for ON OFF operation For explicit regulating service special designs have to be used e g design with regulating orifice BA46E033 July 2005 Rev 4 ERHARD Armaturen x D...

Page 3: ...uator 3 Design Features Technical Data Drawing 2E 39861 ERU Knife Gate Valve K1 with electric actuator BA46E033 July 2005 Rev 4 ERHARD Armaturen x D 89502 Heidenheim x Postfach 1280 07321 320 0 07321 320 491 e mail info erhard de Internet http www erhard de Page 3 of 13 ...

Page 4: ...861 1 PREFERRED SERIES FOR MODULATING ACTUATORS PREFERRED SERIES FOR STANDARD ACTUATORS 3 EN558 1 BASIC SERIES 20 FORMER DIN 3202 PART 3 SERIES K1 BA46E033 July 2005 Rev 4 ERHARD Armaturen x D 89502 Heidenheim x Postfach 1280 07321 320 0 07321 320 491 e mail info erhard de Internet http www erhard de Page 4 of 13 ...

Page 5: ... element X 3 Hexagon bolt 4 Washer 5 Hexagon nut 6 Gate 7 Profile seal X X 8 Guide tape X X 9 Compressor 10 Taper plug 11 Cover plate 12 Washer 13 Hexagon bolt 14 Bush 15 Fork nut X X 16 Bolt 17 Washer 18 Cotter pin 19 Stem X 20 Straight grooved pin 21 Stud bolt 22 Gudgeon 23 Bearing support 24 Washer 25 Hexagon nut 26 Electric multi turn actuator 27 Washer 28 Cylindrical screw 29 Taper plug BA46E...

Page 6: ...gnalled by the travel switches Running against or jamming at the upper mechanical stop of the valve due to motor after running is avoided The torque switches serve as safety switches in opening and closing directions ERU Knife Gate Valves K1 are switched in a travel dependent manner in closing and opening directions 4 1 Retrofitting of an Electric Multi Turn Actuator If the valve is supplied witho...

Page 7: ...l position 4 2 2 Check the gate movement and thus the direction of rotation of the actuator by short electrical starting Valve is closing CLOCKWISE direction of actuator rotation Valve is opening ANTI CLOCKWISE direction of actuator rotation 4 2 3 In case of wrong direction of rotation change poles of motor connection 4 2 4 Check direction of rotation by short electrical starting 4 2 5 Check corre...

Page 8: ...e moved in the opposite direction until the torque switch completley returns to its original position Only now the valve may be moved again in the direction in which the disturbance occurred Proceeding this way you will obtain torques corresponding to the torques set at the torque switch Moreover the foreign matter can come off and be flushed out of the seating zone Operation by emergency handwhee...

Page 9: ...case of deviating installation positions especially with suspended stem or piston rod deposits around the gate have to be expected This could lead to mal functions which increase maintenance work During installation of the valve the distance between the pipe flanges should exceed the valve face to face dimension by at least 20 mm Thus the raised faces will not be damaged and the gaskets can be ins...

Page 10: ... of bolts in the through going holes For the threaded blind holes the screwed connection is made by means of stud bolts or bolts in the body components It is possible to roughly fasten the valve by means of the threaded holes The necessary connecting elements for the corresponding installation position are shown in drawing No 4E127 920 BA46E033 July 2005 Rev 4 ERHARD Armaturen x D 89502 Heidenheim...

Page 11: ...with electric actuator Connecting elements for flange connection to drawing 4E127920 BA46E033 July 2005 Rev 4 ERHARD Armaturen x D 89502 Heidenheim x Postfach 1280 07321 320 0 07321 320 491 e mail info erhard de Internet http www erhard de Page 11 of 13 ...

Page 12: ...Maintenance Wearing of the profile seal Replace profile seal Contamination deposit on the gate With valve in open position clean and grease gate Seat leakage Contamination of the gate With valve in open position clean and grease gate Defective U shaped sealing element Replace sealing element Excessive operating forces Contamination deposit on the gate With valve in open position clean and grease g...

Page 13: ...epending on the flow medium and the local conditions at the site of application the maintenance interval must be reduced or may be extended If the profile seal is found to be untight retighten the hexagon bolts of the cover plate evenly If it is no longer possible to retighten the cover plate replace the sealing elements Check gate and stem regularly for contaminations clean them if necessary and ...

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