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RECEIVER ALIGNMENT

(Cont.)

RECEIVER ALIGNMENT

TEST EQUIPMENT REQUIRED (Or Equivalent)

1.

GE Test Set 4EX3A11, 4EX8K12, or 20,000 ohms-
per-volt millimeter with 1 volt scale

2.

AC Voltmeter

3.

FM Deviation Monitor

4.

Digital Voltmeter

5.

VOM

6.

RF Signal Generator (403-512 MHz)

7.

Frequency counter (Hewlett-Packard 5300B)

8.

Oscilloscope

9.

Audio Isolation Transformer (1:1) 19A116736P1 or
equivalent

10. 4 ohm 15 watt resistor

11. Tuning tool 19B800716P2

PRELIMINARY CHECKS AND ADJUSTMENTS

1.

Connect the black plug from the Test Set to the RF metering jack J101. Connect red system metering plug to J602, system
metering. Set Test Set to 1 volt scale. A 20,000 ohms-per-volt multimeter may be used when the GE Test Set is not
available.

2.

Preset C1-C7 to maximum height above top of tuning nut (10 mm above casting).

3.

Preset L509 to top of coil form and then turn clockwise 11 full turns.

4.

Preset L451 to top of coil form, then turn 15 turns clockwise.

5.

Preset L410, L411, L412, L507 and L508 to top of coil form and then turn clockwise 9 full turns.

6.

Apply power to radio and monitor the regulated 9 volt supply at J602-3. Adjust R703 if necessary to obtain 9 

±

0.01 Vdc.

Use a digital multimeter.

ALIGNMENT PROCEDURE

NOTE

Refer to Figure 5 for location of tuning and adjustment controls.

NOTE

Before aligning the receiver or making any adjustments to the radio be sure that the output of the 9 volt regulator is set
for 9.0 

±

0.1 Vdc.

STEP

METERING POSITION

TUNING

CONTROL

METER

READING

PROCEDURE

GE TEST

SET

MULTIMETER 

(- TO A-)

LOCAL OSCILLATOR-BUFFER INJECTION

1.

(RX INJ)

J101-4

L452

Peak

Select desired channel or center tune frequency. Set Test Set to 1 volt
scale and tune L452 for maximum reading on Test Set.

ALIGNMENT PROCEDURE (Cont.)

STEP

METERING POSITION

TUNING

CONTROL

METER

READING

PROCEDURE

GE TEST

SET

MULTIMETER

(- TO A-)

3.

(RX INJ)

J101-4

C7

Dip

Tune C7 for a dip in Test Set reading.

4.

(RX MIX)

J101-3

C6, C7
L452

Peak

Tune C6 for maximum. Sequentially retune L452, C6 and C7 until there is
no further increase in meter reading.

FRONT END ALIGNMENT

5.

(IF AMP)

J602-10

C3

MAX

Connect RF signal generator to antenna jack J2. Set frequency to desired
receive channel or center tune frequency. Set modulation frequency to 1 kHz
and deviation to 3 kHz. Set input level to -10 dBm (70 mV).

Tune C3 for maximum indication on meter while reducing the input level
of the signal generator as required to keep the IF AMP reading from
saturating. (0.6 V typical).

6.

(IF AMP)

J602-10

C1, C5
C2, C4

Peak

Peak C1, C5, C2, C4 in sequence while reducing output level of signal
generator to prevent saturation.

RF SELECTIVITY

NOTE

If the IF amplifiers have been aligned using the alternate sweep alignment
method, proceed to Step 9.

7.

(IF AMP)

J602-10

L508, L507
L410, L411
and L412

Maximum 
(See 
Procedure)

Select a center frequency channel. Apply an on-frequency signal with 1 kHz
modulation to antenna jack J2. Set deviation to 3 kHz. Reduce signal level
to approximately 75% of saturated level shown on Test Set meter. While
making the following adjustments keep the signal level below saturation.

Tune L508, L507, L412, L411 and L410, in that order, for a peak reading.
Repeak coils until no further improvement in meter reading is noted.

8.

(IF AMP)

J602-10

C1-C5

Maximum

Repeak C1-C5.

FM DETECTOR/AUDIO PREAMPLIFIER

NOTE

The audio output is a balanced bridge circuit and requires all test equipment
connected across the speaker leads to the both AC and DC isolated from
ground.

Connect test equipment as shown in Figure 5.

9.

L509

0.35 - 0.5 
VRMS

Set signal generator output for 1000 

µ

V. Set R629 and volume control to

the center position. Monitor the speaker outputs (J602-6, 7) with an AC
voltmeter. Tune quadrature coil L509 for a peak reading.

10.

R629

Adjust R629, audio preamplifier level for nominal 300 mV RMS at VOL/SQ
HI (J603-14).

(Cont.)

LBI-31511

LBI-31511

12

Summary of Contents for LBI-31511B

Page 1: ...S 17 MAINTENANCE MANUAL 403 430 MHz 450 512 MHz DELTA S NARROWBAND TWO WAY FM RADIO SERVICE SECTION DESCRIPTION The service section of this manual contains the diagnostic routines and other maintenance information to service this radio The service section includes System interconnections Mechanical layout Disassembly procedures Replacement of IC s chip capacitors and resistors Alignment procedures...

Page 2: ...er top casting MAINTENANCE CHECKS INTERVAL 6 Months As Required CONNECTIONS Groundconnections and connections to the voltage source should be periodically checked for tightness Loose or poor connections to the power source will cause excessive voltage drops and faulty operation When ground connections are not made directly to the battery the connection from the battery to vehicle chassis must be c...

Page 3: ...d discard the chip 3 Remove excess solder with a vacuum solder extractor 4 Carefully remove the epoxy adhesive and excess flux to prevent damage to the printed board To Replace Chip Components 1 Using as little solder as possible tin one end of the component and one of the pads on the printed wiring board 2 Place the tinned end of the component on the tinned pad on the board and simultaneously tou...

Page 4: ...synthesizer This mode will enable you to check the serial data clock channel change pulseand enable signals to the synthesizer Grounding the lock detect line into the microcomputer at U703 8 To stop the microcomputer from running disable the watchdog timer by shorting the collector and emitter of Q714 and ground the single step line at U705 5 MICROPHONICS Synthesized radios tend to be sensitive to...

Page 5: ...Program Plug RF Metering RX Input IF Input RX Inj Exciter Input Exciter Output Hand Programmer Enable Program Disable TX PA Metering VG Interface Fixed Squelch Channel Guard Aux Audio DPTT IGN A J601 J602 J603 J711 J101 P401 P404 P451 P102 P101 P103 P706 P707 J1 P612 P605 P608 P610 P402 P403 TRANSMITTER QUICK CHECKS Connect red system metering plug to J602 system metering Connect black plug of GE ...

Page 6: ...J101 and the power amplifier JACK J1 Typical readings for the various test positions and test points are given in the charts below SYMPTOM PROCEDURE ANALYSIS Little or No RF Output Key transmitter and check J1 10 Pos A for 0 5 V exciter output Refer to Schematic Diagram and verify voltage readings Unkey transmitter and check Q105 C for 9 0 Vdc Verify 9 0 volt supply Check R124 and L117 Check DC vo...

Page 7: ...lyzer in the 200 to 2000 Hz distortion range position 1000 Hz filter in the circuit Tune the filter for minimumreading or null on the lowest possible scale 100 30 etc C Place the RANGE switch SET LEVEL position filter out of the circuit and adjust the input LEVEL control for a 2 dB reading on a mid range 30 D Set signal generator output to 0 3 µV Switch the RANGE control from SET LEVEL to the dist...

Page 8: ...n operated in parallel with a 12 volt automotive storage battery Cont CAUTION TEST PROCEDURES These Test Procedures are designed to assist you in servicing a transmitter that is operating but not properly Once a defect is pin pointed refer to the Transmitter Troubleshooting Procedure Before starting be sure that the transmitter is tuned and aligned to the proper operating frequency Cont TEST PROGR...

Page 9: ...gh a 100 µF capacitor to J603 15 Set outputleveltoobtain a deviationof 2 0 kHz Note and maintain this voltage level while switching the output frequency to 10 Hz Adjust REF OSC Deviation Control R366 starting from the fully clockwise position for 2 0 kHz deviation Remove the modulation 5 Select a channel with Channel Guard nearest the center frequency and adjust R22 on the Channel Guard option boa...

Page 10: ...appropriate channel for the maximum reading indicated If the light is not out all readings are meaningless As long as the highest operating frequency VCO voltage does not exceed the maximum meter reading and the lowest operating frequency VCO voltage is not less than the minimum meter reading the adjustment is proper When the two frequency spread is minimal it is acceptable to center tune the VCO ...

Page 11: ...0 V Tune C9 for maximum meter reading Stop when maximum is reached EXCITER TRANSMITTER POWER AMPLIFIER Cont Fo is the transmit output frequency at the antenna The injection frequency is Fo 3 at J102 REFERENCE OSCILLATOR FREQUENCY STEP METERING POSITION TUNING CONTROL METER READING PROCEDURE GE TEST SET MULTIMETER TO A 10 C AMPL 3 J101 8 C10 0 01 Tune C10 for a dip 0 01 volts typical Note after C11...

Page 12: ...e probe and adjust the controls for 0 1V per div and 2 msec per div 5 Adjust the AM output level to make sure the scope is triggering Adjust the RF input signal level to keep the IF passband sweep pattern just below saturation typ 9 µV After using the vertical and horizontal positioning controls to center the waveform check for a scope pattern similar to the one below SERVICE NOTE L410 L411 L412 L...

Page 13: ...O A 3 G RX INJ J101 4 C7 Dip Tune C7 for a dip in Test Set reading 4 H RX MIX J101 3 C6 C7 L452 Peak Tune C6 for maximum Sequentially retune L452 C6 and C7 until there is no further increase in meter reading FRONT END ALIGNMENT 5 D IF AMP J602 10 C3 MAX Connect RF signal generator to antenna jack J2 Set frequency to desired receive channel or center tune frequency Set modulation frequency to 1 kHz...

Page 14: ...en tune C3 for a peak 13 D IF AMP J602 10 C4 C5 Detune C5 clockwise to minimum tuning screw height Tune C4 for a peak Then tune C5 to maximum tuning screw height Tune C5 for a peak reading 14 J101 3 C6 Select highest channel frequency and note meter reading Select lowest channel frequency and note reading Tune C6 slightly to equalize these two readings If they cannot be equalized tune C6 to improv...

Page 15: ... 19D901350 Sh 1 Rev 10 RECEIVER AUDIO AND SQUELCH WAVEFORM CHECKS LBI 31511 LBI 31511 14 ...

Page 16: ... 19D900977 Sh 1 Rev 20 MECHANICAL LAYOUT LBI 31511 LBI 31511 15 ...

Page 17: ... 19D900977 Sh 2 Rev 14 MECHANICAL LAYOUT LBI 31511 LBI 31511 16 ...

Page 18: ... 19D900980 Sh 1 Rev 4 INTERCONNECTION DIAGRAM LBI 31511 LBI 31511 17 ...

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