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Table 1 - Orion Mobile Radio Optional Accessories

Option

Description

Part Number

D2AN1M

900 MHz, 1/4 Wave Whip Antenna

19B801182P3

D2AN1L

800 MHz 1/4 Wave Whip Antenna

19B209568P5

D2AN1R

VHF/UHF, 1/4 Wave Whip Antenna

19B209568P6

D2CE1V

Power Cable, 7.5 M

19B802622P1

D2CE1W

Accessory Cable, Front Mount

19B802554P1

D2CE1X

Accessory Cable, Rear Mount

19B802554P6

D2CE1Y

Control Cable, Remote Mount, 5.5 M

19B802554P3

D2CE1Z

Accessory Cable, Front Mount EURO

19B802554P11

D2CE5R

Extended Option Accessory Cable Front Mount

19B802554P2

D2CE5S

EXT Option Control Cable, Remote Mount, 5.5 M

19B802554P4

D2CE5T

EXT Option Accessory Cable, Remote Mount

19B802554P7

D2CE5U

EXT Option Accessory Cable, Front Mount, EURO

19B802554P12

D2CE5V

Control Cable, Remote Mount, EURO, 5.5 M

19B802554P13

D2CE5W

EXT Option Control Cable, Remote Mount, 5.5 M

19B802554P14

D2CE5Z

Dual Control Cable, Remote Mount, 9.0 M

19B802554P9

D2CE7A

Dual Radio Cable, Remote Mount, 2.0 M

19B802554P10

D2CE7B

Dual Control Cable, Remote Mount, 9.0 M, EURO

D2CE7C

Dual Radio Cable, Remote Mount, 2.0 M, EURO

D2LS1F

Speaker, GE Label

19A149590P1

D2LS1H

Speaker, ERICSSON Label

19A149590P11

D2MA3J

Mounting Bracket Kit, Remote Control Unit

344A4584G2

D2MA3N

Mounting Bracket Kit, Front Mount Radio

19B802672P1

D2MA3R

Mounting Bracket Kit, Remote Mount Radio

19B802673P1

D2MA3W

Mounting Bracket Kit, Remote Mount Radio, EURO

19B802672P1

D2MA3X

Cassette Mounting Bracket Kit, Front Mount, EURO

19B852366P1

D2MC3W

Microphone, GE Label

D2MC3Z

Microphone, Ericsson Label

D2MK3E

Keycap Kit, SCAN Control Unit

19C852359P101

D2MK3F

Keycap Kit, SYSTEM Control Unit

19C852359P102

D2MN1A

Microphone Hanger

7141414G2

D2PD1J

Transmit Fuse Holder Kit, 20/30A (USA Only)

19A149701G2

PLANNING THE INSTALLATION

Figure 4 provides an example of a typical mobile radio installation.
Before starting, plan the radio installation carefully so that it will be:

safe for the operator and passengers

convenient for the operator to use

neat

protected from water damage

easy to service

out of the way of auto mechanics

out of the way of passengers

31

Cassette Assembly Mounting

1.

Insert the cassette assembly in the  mounting location.  Secure the
cables with the sheet metal screws and retaining straps provided.

2.

Secure  the  back of the cassette assembly using the mounting stud
(located at the back of the cassette assembly), No. 6 flat washer, No.
6 split lock washer and No. 6 wing nut.

3.

Several tabs are located on the top, bottom and sides of the cassette
assembly.  These tabs are conveniently located near the front of the
assembly  and  may  be bent out as needed to further secure the
cassette assembly to the vehicle.

4.

Next install the Handle Assembly:

a.

Turn the radio upside down.  Remove the two small machine
screws on the bottom of the radio, near the front.  Use upward
pressure on screws to engage captivated threads for removal.

b.

Using the machine screws and flat washers provided with the
handle assembly, attach the handle to the bottom of the  radio.
The two holes on the handle should align with the two holes on
the radio created by step (a).  Once installed, the rubber handle
should rotate freely from over top of the  radio to just out in
front of the control unit (approximately 90 degrees).  Be sure to
torque the two mounting screws within 6.5 to 8.25 in/lb limits.

5.

Connect the antenna coaxial cable to the cassette mounting
assembly rear connector.

6.

Connect the Power leads and  the Ignition Sense leads as described
in previous sections.  See Figure 29.

7.

Connect the speaker cable connector P2 to the speaker and the basic
accessory connector P3 to the following options (if used, see Figure
29):

Option

Plug & Pin

Ext. Hookswitch

P3-3  (HOT)

P3-6  (GND)

Foot Switch

P3-5  (HOT)

P3-2  (GND)

Horn Relay

P3-1  (HOT)

P3-4  (GND)

Summary of Contents for LBI-38901B

Page 1: ...Printed in U S A LBI 38901B Mobile Communications ORION MOBILE RADIO Installation Manual ...

Page 2: ...tte Assembly Mounting 31 This manual is published by Ericsson GE Mobile Communications Inc without any warranty Improvements and changes to this manual necessitated by typographical errors inaccuracies of current information or improvements to programs and or equipment may be made by Ericsson GE Mobile Communications Inc at any time and without notice Such changes will be incorporated into new edi...

Page 3: ... Software TQ3367 IMPORTANT NOTICE ORION UHF MOBILES The PC programmer automatically defaults the receiver oscillator shift to position No 2 When field programming the receive frequencies for ORION UHF mobiles the oscillator shift must be programmed to position No 1 or No 3 Enter the CONVENTIONAL and or TRUNKED FREQUENCY SET screen of the PC programmer and set the values in the OS column to 1 or 3 ...

Page 4: ...ette assembly Slide the radio into the cassette assembly until the back of the radio meets the back of the cassette assembly NOTE Caution should be used while engaging the radio in the cassette the first few times until the cabling in the cassette mount assembly has had an opportunity to work into its permanent location To insure proper first time engagement the following procedure should be used ...

Page 5: ...32 Figure 29 Cassette Assembly Schematic Diagram 5 Figure 3 Cables ...

Page 6: ... of a typical mobile radio installation Before starting plan the radio installation carefully so that it will be safe for the operator and passengers convenient for the operator to use neat protected from water damage easy to service out of the way of auto mechanics out of the way of passengers 31 Cassette Assembly Mounting 1 Insert the cassette assembly in the mounting location Secure the cables ...

Page 7: ...ns located throughout the United States These experienced service stations can provide a proper radio installation and make any final adjustments that may be needed WARNING Vehicular Electronics Electronic fuel injection systems electronic anti skid braking systems electronic cruise control systems etc are typical of the types of electronic devices which may be prone to malfunction due to the lack...

Page 8: ... in Figure 27 1 Using the bracket as a template mark and drill the mounting holes using a No 27 drill Be sure to leave enough room at the rear of the radio unit for the cable connections 2 Secure the Mounting bracket using four 1 4 14 x 3 4 sheet metal screws use 1 4 14 x 1 if needed The bracket can be used mounted so that it is either above or below the radio for the user s convenience 3 Slide th...

Page 9: ...e INSTALLATION RUNNING CABLES To assure the feasibility of the planned cable routings it is suggested that the cables be run before mounting the radio The Orion mobile radio may be installed as a Front Mount Remote Mount or Cassette Mount The type of mount the application and the options to be installed should be considered when planning the cable runs Figures 5 12 provide Interconnection Diagrams...

Page 10: ...dios or 100 watt UHF radios The following instructions are for a Front Mount installation using the bracket shown in Figure 26 1 Use the supplied mounting bracket as a template to locate the position for each of the drill holes Be sure to leave enough room at the front and rear of the radio for cable connections Drill No 27 9 64 pilot holes 2 Mount bracket with four 1 4 14 x 3 4 sheet metal screws...

Page 11: ...the accessory cable MICROPHONE HANGER AND OR HOOKSWITCH MOUNTING The microphone hanger or hookswitch should be mounted in a location convenient to the operator where it will not interfere with the safe operation of the vehicle or be a hazard to the vehicle passengers The hanger or hookswitch is designed to be mounted with the open end of the mounting button slot pointed upward Use the hanger or ho...

Page 12: ... is connected to P1 of the Accessory Cable or P1 of the Control Cable in remote applications To install the power cable 1 Drill a 5 8 inch hole in the firewall for the cable run and insert the rubber grommet Run the cable through this grommet to the battery location Secure the cable at several locations within the engine compartment to prevent possible damage to cable 2 Strip back the insulation a...

Page 13: ... of the battery NOTE Do not install fuse into fuse holder until installation is completed and all connections have been checked Figure 13 Power Cable 19B802622P1 USA Only Accessory Cable Front Mount The Basic Accessory Cable at one end consists of the basic accessories connector P3 the speaker connector P2 and the ignition sense lead At the other end is plug P1 P1 connects to the Option Remote Con...

Page 14: ...14 Figure 14 USA Front Mount Standard Accessory Cable 19B802554P1 23 Figure 21 USA Remote Extended Option Control Cable 19B802554P4 ...

Page 15: ...22 Figure 20 USA Remote Control Cable 19B802554P3 15 Figure 15 EURO Front Mount Standard Accessory Cable 19B802554P11 ...

Page 16: ...rough this resistor will be minimal less than 0 03A when the ignition is switched on Control Cable Remote Mount Only The Control Cable is used to connect the Control Unit through the RIA to the Radio Transceiver in remote applications Plug P2 at one end connects to the Remote Control Cable Connector RCCC which is mounted on the back of the RIA The Ignition Sense wire is also part of P2 The other e...

Page 17: ...e measured with a voltmeter to be sure it shuts off goes to zero volts during the cranking of the engine The fuse holder must be attached to the yellow sense lead along with the ring terminal as follows 1 Cut the yellow sense lead approximately 6 12 from the end that will be connected to the power source 2 Strip the insulation from each end of the short lead and from the end of the long lead at le...

Page 18: ...connect to the Option Connector OPT which is mounted on the back of the Radio Interface Adapter RIA The Extended Option Accessory Cable is the same as the Basic Cable but with the addition of the Extended Option Plug P4 See Figures 18 and 19 Figure 18 Remote Mount Standard Accessory Cable 19B802554P6 19 Figure 19 Remote Mount Extended Option Accessory Cable 19B802554P7 ...

Page 19: ...connect to the Option Connector OPT which is mounted on the back of the Radio Interface Adapter RIA The Extended Option Accessory Cable is the same as the Basic Cable but with the addition of the Extended Option Plug P4 See Figures 18 and 19 Figure 18 Remote Mount Standard Accessory Cable 19B802554P6 19 Figure 19 Remote Mount Extended Option Accessory Cable 19B802554P7 ...

Page 20: ...e measured with a voltmeter to be sure it shuts off goes to zero volts during the cranking of the engine The fuse holder must be attached to the yellow sense lead along with the ring terminal as follows 1 Cut the yellow sense lead approximately 6 12 from the end that will be connected to the power source 2 Strip the insulation from each end of the short lead and from the end of the long lead at le...

Page 21: ...rough this resistor will be minimal less than 0 03A when the ignition is switched on Control Cable Remote Mount Only The Control Cable is used to connect the Control Unit through the RIA to the Radio Transceiver in remote applications Plug P2 at one end connects to the Remote Control Cable Connector RCCC which is mounted on the back of the RIA The Ignition Sense wire is also part of P2 The other e...

Page 22: ...22 Figure 20 USA Remote Control Cable 19B802554P3 15 Figure 15 EURO Front Mount Standard Accessory Cable 19B802554P11 ...

Page 23: ...14 Figure 14 USA Front Mount Standard Accessory Cable 19B802554P1 23 Figure 21 USA Remote Extended Option Control Cable 19B802554P4 ...

Page 24: ... of the battery NOTE Do not install fuse into fuse holder until installation is completed and all connections have been checked Figure 13 Power Cable 19B802622P1 USA Only Accessory Cable Front Mount The Basic Accessory Cable at one end consists of the basic accessories connector P3 the speaker connector P2 and the ignition sense lead At the other end is plug P1 P1 connects to the Option Remote Con...

Page 25: ... is connected to P1 of the Accessory Cable or P1 of the Control Cable in remote applications To install the power cable 1 Drill a 5 8 inch hole in the firewall for the cable run and insert the rubber grommet Run the cable through this grommet to the battery location Secure the cable at several locations within the engine compartment to prevent possible damage to cable 2 Strip back the insulation a...

Page 26: ...the accessory cable MICROPHONE HANGER AND OR HOOKSWITCH MOUNTING The microphone hanger or hookswitch should be mounted in a location convenient to the operator where it will not interfere with the safe operation of the vehicle or be a hazard to the vehicle passengers The hanger or hookswitch is designed to be mounted with the open end of the mounting button slot pointed upward Use the hanger or ho...

Page 27: ...dios or 100 watt UHF radios The following instructions are for a Front Mount installation using the bracket shown in Figure 26 1 Use the supplied mounting bracket as a template to locate the position for each of the drill holes Be sure to leave enough room at the front and rear of the radio for cable connections Drill No 27 9 64 pilot holes 2 Mount bracket with four 1 4 14 x 3 4 sheet metal screws...

Page 28: ...e INSTALLATION RUNNING CABLES To assure the feasibility of the planned cable routings it is suggested that the cables be run before mounting the radio The Orion mobile radio may be installed as a Front Mount Remote Mount or Cassette Mount The type of mount the application and the options to be installed should be considered when planning the cable runs Figures 5 12 provide Interconnection Diagrams...

Page 29: ... in Figure 27 1 Using the bracket as a template mark and drill the mounting holes using a No 27 drill Be sure to leave enough room at the rear of the radio unit for the cable connections 2 Secure the Mounting bracket using four 1 4 14 x 3 4 sheet metal screws use 1 4 14 x 1 if needed The bracket can be used mounted so that it is either above or below the radio for the user s convenience 3 Slide th...

Page 30: ...ns located throughout the United States These experienced service stations can provide a proper radio installation and make any final adjustments that may be needed WARNING Vehicular Electronics Electronic fuel injection systems electronic anti skid braking systems electronic cruise control systems etc are typical of the types of electronic devices which may be prone to malfunction due to the lack...

Page 31: ... of a typical mobile radio installation Before starting plan the radio installation carefully so that it will be safe for the operator and passengers convenient for the operator to use neat protected from water damage easy to service out of the way of auto mechanics out of the way of passengers 31 Cassette Assembly Mounting 1 Insert the cassette assembly in the mounting location Secure the cables ...

Page 32: ...32 Figure 29 Cassette Assembly Schematic Diagram 5 Figure 3 Cables ...

Page 33: ...ette assembly Slide the radio into the cassette assembly until the back of the radio meets the back of the cassette assembly NOTE Caution should be used while engaging the radio in the cassette the first few times until the cabling in the cassette mount assembly has had an opportunity to work into its permanent location To insure proper first time engagement the following procedure should be used ...

Page 34: ... Software TQ3367 IMPORTANT NOTICE ORION UHF MOBILES The PC programmer automatically defaults the receiver oscillator shift to position No 2 When field programming the receive frequencies for ORION UHF mobiles the oscillator shift must be programmed to position No 1 or No 3 Enter the CONVENTIONAL and or TRUNKED FREQUENCY SET screen of the PC programmer and set the values in the OS column to 1 or 3 ...

Page 35: ...tte Assembly Mounting 31 This manual is published by Ericsson GE Mobile Communications Inc without any warranty Improvements and changes to this manual necessitated by typographical errors inaccuracies of current information or improvements to programs and or equipment may be made by Ericsson GE Mobile Communications Inc at any time and without notice Such changes will be incorporated into new edi...

Page 36: ...Printed in U S A LBI 38901B Mobile Communications ORION MOBILE RADIO Installation Manual ...

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