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Sump Cleaner

15

3.  Discharge Operation:

 To return filtered,  

chip-free coolant to the machine, to wash down 
the machine, or to discharge coolant into your 
recycling or disposal system: 
A.  Close the suction inlet valve completely. 
B.  Close the vacuum valve completely. 
C.  Connect the compressed air supply line to the  
 

compressed air inlet. (This compressed air  

 

inlet is equipped with a preset, nonadjustable  

 

pressure reducing regulator to lower the air  

 

pressure to 7 PSI. A 15 PSI safety “POP- 

 

OFF” valve in this same line acts as a back  

 

up to prevent over-pressurizing the sump  

 

cleaner tank). Turn on the air supply by  

 

opening discharge valve. 

D.  Depress the discharge hose nozzle handle. 
E.  When discharging operation is complete,  
 

turn off the compressed air supply by  

 

closing discharge valve and close the  

 

discharge nozzle. 

F.  Discharge valve is a three-way ball valve that  
 

will depressurize the sump cleaner tank when  

 

fully closed. To avoid possible injury, do not  

 

leave the sump cleaner pressurized.

4.  To empty the filter basket: 

A.   Remove tower lid. 
B.   Attach lifting device to basket rings.   
 

CAuTION

: All components used to lift basket  

 

(steel cable, hooks, crane, etc.) must have a  

 

minimum capacity of 1000 pounds. 

Operation Requirements 

(cont.)

C.  To avoid the basket binding in the tower  
 

during removal, position the lifting power  

 

source (e.g. crane) directly over the center  

 

of the basket. 

D.  Hoist the basket. Keep hands and fingers  
 

clear. If the basket is binding and unable to  

 

lift freely, return (lower) the basket to the sump  

 

cleaner tower. Reposition the lifting device so  

 

that the basket exits the center of the tower. 

E. 

DO NOT TOuCH BASKET DuRING  

 REMOVAl.

 

F.    Position the basket over the waste receptacle. 
G.  Standing clear, open the basket trapdoor by  
 

pulling the locking pin cable. 

H.   Once the basket is empty, carefully close the  
 

trapdoor and slide the locking pin into place. 

I.  Check the filter sleeve. If it is badly soiled  
 

or clogged, turn it inside out and wash it  

 

in a suitable cleaner. Replace filter when  

 

necessary. (Refer to the MAINTENANCE  

 

section of this manual.) 

J.  Inspect the basket hoisting rings for signs  
 

of rust. Replace the basket with a new one  

 

if the rings are heavily corroded. 

K.  Keeping hands and fingers from under the  
 

basket lip, reseat the basket in the tank and  

 

clamp down the tank lid.

W  

e  

e  

 l 

 y

y

 

s

100 

 

s

12 

 

s

Maintenance

Schedule for

Air Venturi

Sump Cleaners

Maintenance Log 

Date placed into service:

                                         

Record date of service below:  

                                         

Inspect suction and discharge hoses; 

replace as needed
Inspect filter basket sleeve; replace 

as needed. Inspect basket lifting 

rings for corrosion
Inspect tank for sludge buildup; 

clean as needed
Grease wheels and casters; 

use No. 2 bearing grease

Summary of Contents for FJ-310A

Page 1: ...eaner 1 Installation Operation and Maintenance Instructions FJ 310A Sump cleaner ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES P C 7...

Page 2: ...E FEATURES 4 SUMP CLEANER WARRANTY 5 ASSEMBLY 6 OPERATING TIPS 7 LP MODELS 8 LP GAS DUAL TANK MODELS OPERATION 10 AIR OPERATED MODELS 11 AIR VENTURI DUAL TANK OPERATION 15 120V MODELS 13 120V DUAL TAN...

Page 3: ...fter operating engine driven units LP gas or gasoline in the discharge mode and before stopping engine turn the SUCTION DISCHARGE lever to the SUCTION position The engine will SPEED UP momentarily and...

Page 4: ...eak proof round cleanout doors are faster and easier to remove and replace than the oval internal manholes used by other manufacturers The thick pliable gasket bonded to the cleanout door virtually el...

Page 5: ...turers for purpose of pursuing warranty claims or making service arrangements or any other purpose Copies of such third party sub assembly manufacturers specific warranty information will be shipped w...

Page 6: ...ake out the following items A Filter basket factory assembled with sleeve B Discharge hose with nozzle C Suction hose D Cleaning tool E Spare filter sleeve or filter bags F LP bottle brackets on LP mo...

Page 7: ...th water soluble coolants and another for use with cutting oils If you must use one unit for both the sump cleaner must be thoroughly cleaned when switching products If at all possible purchase a filt...

Page 8: ...n Release key when the engine starts and move choke to the OFF position Figure 3 Pull out for CHOKE Figure 4 Turn key to START 5 Vacuum coolant and chips from the sump 6 As soon as fluid stops passing...

Page 9: ...of fluid in the bottom of the compartment This is unimportant if the compartment is used for one type of coolant only If different coolants are involved remove the compartment s drain plug to empty it...

Page 10: ...suction and discharge hoses to the proper fittings on that tank compartment Cap off all other fittings 5 For dirty fluid suction operation Activate the Pull out for CHOKE Turn key to START float swit...

Page 11: ...d operation closed discharge open suction Failure to do so will allow particulate to enter the valve seat and seize the valve D As soon as fluid stops passing through the hose release pressure by shif...

Page 12: ...mit switch bypasses the float switch needed to prevent overfilling during the suction operation but is not required for discharge operation The engine won t start in the discharge mode if sump cleaner...

Page 13: ...eded Inspect tank for sludge buildup clean as needed Check blower oil level add SAE 40 non detergent oil as needed Grease blower use 2 bearing grease 500 hours Check engine air filter replace as neede...

Page 14: ...uld be taken out of service immediately until the parts are repaired or replaced DO NOT eliminate the safety release valve or replace it with a release valve rated higher than 15 PSI DO NOT reset the...

Page 15: ...tower during removal position the lifting power source e g crane directly over the center of the basket D Hoist the basket Keep hands and fingers clear If the basket is binding and unable to lift free...

Page 16: ...harge nozzle D Attach the nozzle end of this hose to the clean coolant supply tank Turn on the compressed air and reattach the discharge nozzle to the hose when full Close vacuum valve V2 The compress...

Page 17: ...ON position NOTE THE FLOAT SWITCH WILL ONLY WORK WHEN SUCTION ON IS SELECTED IT IS NOT WIRED INTO THE DISCHARGE ON CIRCUIT 3 Connect the Sump Cleaner to the electrical supply specified on the electri...

Page 18: ...eposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the basket over the waste receptacle G For 50 gallon units empty contents...

Page 19: ...containing the motor assembly C Close valve S 1 D Attach the 1 1 2 hose to the clean coolant compartment inlet port and remove the discharge nozzle F Attach the nozzle end of this hose to the clean c...

Page 20: ...cuit to drop out at a predetermined liquid level in the tank preventing overfilling and pump damage The discharge circuit has no such float switch therefore the sump cleaner must be plugged into outle...

Page 21: ...center of the tower return lower basket to the sump cleaner tower Reposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the bas...

Page 22: ...valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push the DISCHARGE button and depress the discharge hose nozzle valve A Be sure the suction inlet ba...

Page 23: ...ce Schedule 9 To discharge clean fluid to refill a machine sump close the suction inlet ball valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push th...

Page 24: ...of the tank Remove these periodically by opening the drain plug and with the filter basket out of the sump cleaner flush the tank with a water hose 6 Periodically while the basket is out of the tank c...

Page 25: ...Check for obstructions physically remove 2B Check for cracks or holes replace 3 Air leakage 3 Check all hose connections for tightness make sure female quick disconnect fittings have gaskets in place...

Page 26: ...l coolant supplier for corrective action LP Engine Stalls During Discharge or Suction 1 Engine 1 Check engine RPM adjust as necessary 2 Regulator 2 Pressure or vacuum regulator could be out of adjustm...

Page 27: ...Sump Cleaner 27...

Page 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

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