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Sump Cleaner

25

pROBlEM

pART TO CHECK

pOSSIBlE SOluTION

Does Not Start or Run

1. Power supply

1.   On LP units, check for dead battery; on electric units,  

ensure plug is fully seated in wall outlet of the proper 
voltage.

2. Gas bottle

2.   On LP units, make sure gas bottle is not empty, that bottle 

valve is fully open and that hose is tight.

3. Float

3.   Ensure that float is unobstructed and operating; if tank 

is full, float switch will not allow unit to start; switch to 
discharge mode.

4. Air cleaner

4.   On engine-driven units, make sure air cleaner element  

is clean; clean or replace as needed.

5. Fuelock filter/regulator

5A. On LP units, faulty fuelock filter or regulator;  

repair or replace.

5B. Check o-ring for wear on valve operating pin inside  

fuelock filter; replace.

6. Vacuum leak

6.   Check vacuum hose and fittings for leaks.

7. Fuses

7.   Check electrical supply system fuses or circuit breakers; 

replace if necessary.

8. Motor brushes

8.   On 120V units, check brushes; replace as needed.

Insufficient or  
No Suction

1. Basket

1A. Check for full basket; empty.
1B. Check if basket liner is blinded off, clean or replace.

2. Hoses

2A. Check for obstructions; physically remove.
2B. Check for cracks or holes: replace.

3. Air leakage

3.   Check all hose connections for tightness; make sure female 

quick disconnect fittings have gaskets in place; check top 
gasket on filter basket and repair or replace.

4. Regulator

4.   Vacuum regulator could be out of adjustment; contact a 

Service Technician at Eriez HydroFlow.

5. Discharge nozzle

5.   Check that discharge nozzle is fully closed and in place.

6. Pneumatic muffler

6.   On LP units, ensure pneumatic muffler on four-way valve is 

not covered with dirt/oils; clean or replace clean or replace.

7. Blower mufflers

7.   Check blower mufflers for oil and coolant first.  

If plugging: replace.

8.  Air supply

8.   On Air Venturi units, check air supply pressure; 100-125 PSI 

@ 32-47 CFM, 1/2" ID hose required.

9.  Air venturi silencer

9.   Check silencer on air venturi powerhead for blockage by  

dirt/oil; clean or replace.

10. Motor

10. For 120 Volt electric units, check black RFH hose that 

connects motor to powerhead enclosure and make sure  
it is tight and has no cracks; replace as needed.

Insufficient Discharge 
pressure

1. Suction valve

1.   Check that suction inlet ball valve is fully closed.

2. Regulator

2.   Pressure regulator could be out of adjustment;  

contact a Service Technician at Eriez HydroFlow.

Sump Cleaner Troubleshooting Chart

Summary of Contents for FJ-310A

Page 1: ...eaner 1 Installation Operation and Maintenance Instructions FJ 310A Sump cleaner ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES P C 7...

Page 2: ...E FEATURES 4 SUMP CLEANER WARRANTY 5 ASSEMBLY 6 OPERATING TIPS 7 LP MODELS 8 LP GAS DUAL TANK MODELS OPERATION 10 AIR OPERATED MODELS 11 AIR VENTURI DUAL TANK OPERATION 15 120V MODELS 13 120V DUAL TAN...

Page 3: ...fter operating engine driven units LP gas or gasoline in the discharge mode and before stopping engine turn the SUCTION DISCHARGE lever to the SUCTION position The engine will SPEED UP momentarily and...

Page 4: ...eak proof round cleanout doors are faster and easier to remove and replace than the oval internal manholes used by other manufacturers The thick pliable gasket bonded to the cleanout door virtually el...

Page 5: ...turers for purpose of pursuing warranty claims or making service arrangements or any other purpose Copies of such third party sub assembly manufacturers specific warranty information will be shipped w...

Page 6: ...ake out the following items A Filter basket factory assembled with sleeve B Discharge hose with nozzle C Suction hose D Cleaning tool E Spare filter sleeve or filter bags F LP bottle brackets on LP mo...

Page 7: ...th water soluble coolants and another for use with cutting oils If you must use one unit for both the sump cleaner must be thoroughly cleaned when switching products If at all possible purchase a filt...

Page 8: ...n Release key when the engine starts and move choke to the OFF position Figure 3 Pull out for CHOKE Figure 4 Turn key to START 5 Vacuum coolant and chips from the sump 6 As soon as fluid stops passing...

Page 9: ...of fluid in the bottom of the compartment This is unimportant if the compartment is used for one type of coolant only If different coolants are involved remove the compartment s drain plug to empty it...

Page 10: ...suction and discharge hoses to the proper fittings on that tank compartment Cap off all other fittings 5 For dirty fluid suction operation Activate the Pull out for CHOKE Turn key to START float swit...

Page 11: ...d operation closed discharge open suction Failure to do so will allow particulate to enter the valve seat and seize the valve D As soon as fluid stops passing through the hose release pressure by shif...

Page 12: ...mit switch bypasses the float switch needed to prevent overfilling during the suction operation but is not required for discharge operation The engine won t start in the discharge mode if sump cleaner...

Page 13: ...eded Inspect tank for sludge buildup clean as needed Check blower oil level add SAE 40 non detergent oil as needed Grease blower use 2 bearing grease 500 hours Check engine air filter replace as neede...

Page 14: ...uld be taken out of service immediately until the parts are repaired or replaced DO NOT eliminate the safety release valve or replace it with a release valve rated higher than 15 PSI DO NOT reset the...

Page 15: ...tower during removal position the lifting power source e g crane directly over the center of the basket D Hoist the basket Keep hands and fingers clear If the basket is binding and unable to lift free...

Page 16: ...harge nozzle D Attach the nozzle end of this hose to the clean coolant supply tank Turn on the compressed air and reattach the discharge nozzle to the hose when full Close vacuum valve V2 The compress...

Page 17: ...ON position NOTE THE FLOAT SWITCH WILL ONLY WORK WHEN SUCTION ON IS SELECTED IT IS NOT WIRED INTO THE DISCHARGE ON CIRCUIT 3 Connect the Sump Cleaner to the electrical supply specified on the electri...

Page 18: ...eposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the basket over the waste receptacle G For 50 gallon units empty contents...

Page 19: ...containing the motor assembly C Close valve S 1 D Attach the 1 1 2 hose to the clean coolant compartment inlet port and remove the discharge nozzle F Attach the nozzle end of this hose to the clean c...

Page 20: ...cuit to drop out at a predetermined liquid level in the tank preventing overfilling and pump damage The discharge circuit has no such float switch therefore the sump cleaner must be plugged into outle...

Page 21: ...center of the tower return lower basket to the sump cleaner tower Reposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the bas...

Page 22: ...valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push the DISCHARGE button and depress the discharge hose nozzle valve A Be sure the suction inlet ba...

Page 23: ...ce Schedule 9 To discharge clean fluid to refill a machine sump close the suction inlet ball valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push th...

Page 24: ...of the tank Remove these periodically by opening the drain plug and with the filter basket out of the sump cleaner flush the tank with a water hose 6 Periodically while the basket is out of the tank c...

Page 25: ...Check for obstructions physically remove 2B Check for cracks or holes replace 3 Air leakage 3 Check all hose connections for tightness make sure female quick disconnect fittings have gaskets in place...

Page 26: ...l coolant supplier for corrective action LP Engine Stalls During Discharge or Suction 1 Engine 1 Check engine RPM adjust as necessary 2 Regulator 2 Pressure or vacuum regulator could be out of adjustm...

Page 27: ...Sump Cleaner 27...

Page 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

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