background image

4

Operator Safety and  

Convenience Features

Safety Features

Although sump cleaners are inherently safe machines, 
they pose the potential for hand and finger injury 
when the operator removes the filter basket from the 
unit to empty it of chips and sludge. For this reason, 
Eriez HydroFlow has two safety features which are 
unique to their Sump Cleaners.
Filter basket safety guides automatically center  
the filter basket within the unit’s basket support  
tower as it is being hoisted out of the machine.  
This eliminates the need for the operator to physically 
guide the heavy, full basket as it is being elevated and 
significantly reduces the opportunity for the operator 
to receive hand injuries.
Basket “trapdoor” release cables enable the operator 
to empty the filter basket (the basket can hold up to 
800 pounds of chips) from a safe distance without 
the need for special tools. The basket is removed 
from the unit, positioned over a chip hopper or similar 
receptacle, and the contents are released through the 
basket bottom by the operator opening the trapdoor 
with a sharp pull on the release cable. During the 
entire operation, the operator is a safe distance away.

Convenience Features

Low rolling resistance, high maneuverability design: 
Sump Cleaners feature high impact, fiber reinforced, 
hard plastic casters and wheels for low rolling 
resistance, whether the unit is empty or full. The 
standard wheel configuration places the main wheels 
in the unit’s middle and swivel casters on each end 
for high maneuverability. A Sump Cleaner pivots 
within its own length while “tricycle gear” units swing 
in double their length.
Clamped basket lids make lid removal and 
replacement much faster and easier than it is with  
the screw clamps used on other makes of sump 
cleaners. Easy Lift Chip Basket Lid allows the lid to 
easily and safely lift up and out of the way to allow 
access to the chip basket.
External, leak-proof, round cleanout doors are faster 
and easier to remove and replace than the oval, 
internal “manholes” used by other manufacturers.  
The thick, pliable gasket bonded to the cleanout  
door virtually eliminates leaks.
Forklift truck brackets are standard on all “push-
around” Sump Cleaners so that the unit can be safely 
and easily picked up and moved long distances. 

17. This equipment is to be operated and maintained 

by authorized personnel only.

18. MAGNESIUM CHIPS OR DISSIMILAR METALS  

In the presence of water, magnesium can release 
highly flammable hydrogen gas. In the proper 
proportions with air, it can be explosive. When 
a Sump Cleaner is used on a metalworking 
fluid application generating magnesium chips, 
certain precautions must be taken to ensure 
that any hydrogen gas is dissipated into the 
atmosphere and to make sure the hydrogen 
does not accumulate in the Sump Cleaner.  
This is accomplished by promptly removing 
any magnesium chips from the sump cleaner 
basket. Also, a maintenance schedule should 
be established by the customer that would 
eliminate buildup of sludge in the bottom of 
the Sump Cleaner. Finally, the unit should be 
stored in a clean condition with basket empty of 
chips, the sump cleaner tower lid removed, the 
coolant discharge nozzle(s) removed, and hoses 
opened to the atmosphere (on single and twin 
compartment units). Taking these precautions  
will minimize the risk of hydrogen gas generation 
and accumulation. 
On an application where dissimilar metals are 
machined, there is a chance for spontaneous 
combustion to occur. Typically, metalworking 
facilities that machine various metals are aware 
of this and may have experienced problems in 
chip hoppers due to the presence of two or more 
metals, water, and tramp oil. 
The precautions mentioned in the previous 
paragraph will minimize or eliminate the potential 
for spontaneous combustion.

19. The cleaner is to be adjusted and/or repaired only 

by qualified service personnel. If these personnel 
need more information than is provided in this 
manual, they should contact Eriez HyrdroFlow  
at 814-520-8540.

Safety Information 

(cont.)

Summary of Contents for FJ-310A

Page 1: ...eaner 1 Installation Operation and Maintenance Instructions FJ 310A Sump cleaner ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES P C 7...

Page 2: ...E FEATURES 4 SUMP CLEANER WARRANTY 5 ASSEMBLY 6 OPERATING TIPS 7 LP MODELS 8 LP GAS DUAL TANK MODELS OPERATION 10 AIR OPERATED MODELS 11 AIR VENTURI DUAL TANK OPERATION 15 120V MODELS 13 120V DUAL TAN...

Page 3: ...fter operating engine driven units LP gas or gasoline in the discharge mode and before stopping engine turn the SUCTION DISCHARGE lever to the SUCTION position The engine will SPEED UP momentarily and...

Page 4: ...eak proof round cleanout doors are faster and easier to remove and replace than the oval internal manholes used by other manufacturers The thick pliable gasket bonded to the cleanout door virtually el...

Page 5: ...turers for purpose of pursuing warranty claims or making service arrangements or any other purpose Copies of such third party sub assembly manufacturers specific warranty information will be shipped w...

Page 6: ...ake out the following items A Filter basket factory assembled with sleeve B Discharge hose with nozzle C Suction hose D Cleaning tool E Spare filter sleeve or filter bags F LP bottle brackets on LP mo...

Page 7: ...th water soluble coolants and another for use with cutting oils If you must use one unit for both the sump cleaner must be thoroughly cleaned when switching products If at all possible purchase a filt...

Page 8: ...n Release key when the engine starts and move choke to the OFF position Figure 3 Pull out for CHOKE Figure 4 Turn key to START 5 Vacuum coolant and chips from the sump 6 As soon as fluid stops passing...

Page 9: ...of fluid in the bottom of the compartment This is unimportant if the compartment is used for one type of coolant only If different coolants are involved remove the compartment s drain plug to empty it...

Page 10: ...suction and discharge hoses to the proper fittings on that tank compartment Cap off all other fittings 5 For dirty fluid suction operation Activate the Pull out for CHOKE Turn key to START float swit...

Page 11: ...d operation closed discharge open suction Failure to do so will allow particulate to enter the valve seat and seize the valve D As soon as fluid stops passing through the hose release pressure by shif...

Page 12: ...mit switch bypasses the float switch needed to prevent overfilling during the suction operation but is not required for discharge operation The engine won t start in the discharge mode if sump cleaner...

Page 13: ...eded Inspect tank for sludge buildup clean as needed Check blower oil level add SAE 40 non detergent oil as needed Grease blower use 2 bearing grease 500 hours Check engine air filter replace as neede...

Page 14: ...uld be taken out of service immediately until the parts are repaired or replaced DO NOT eliminate the safety release valve or replace it with a release valve rated higher than 15 PSI DO NOT reset the...

Page 15: ...tower during removal position the lifting power source e g crane directly over the center of the basket D Hoist the basket Keep hands and fingers clear If the basket is binding and unable to lift free...

Page 16: ...harge nozzle D Attach the nozzle end of this hose to the clean coolant supply tank Turn on the compressed air and reattach the discharge nozzle to the hose when full Close vacuum valve V2 The compress...

Page 17: ...ON position NOTE THE FLOAT SWITCH WILL ONLY WORK WHEN SUCTION ON IS SELECTED IT IS NOT WIRED INTO THE DISCHARGE ON CIRCUIT 3 Connect the Sump Cleaner to the electrical supply specified on the electri...

Page 18: ...eposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the basket over the waste receptacle G For 50 gallon units empty contents...

Page 19: ...containing the motor assembly C Close valve S 1 D Attach the 1 1 2 hose to the clean coolant compartment inlet port and remove the discharge nozzle F Attach the nozzle end of this hose to the clean c...

Page 20: ...cuit to drop out at a predetermined liquid level in the tank preventing overfilling and pump damage The discharge circuit has no such float switch therefore the sump cleaner must be plugged into outle...

Page 21: ...center of the tower return lower basket to the sump cleaner tower Reposition the lifting device so that the basket exits the center of the tower E DO NOT TOUCH BASKET DURING REMOVAL F Position the bas...

Page 22: ...valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push the DISCHARGE button and depress the discharge hose nozzle valve A Be sure the suction inlet ba...

Page 23: ...ce Schedule 9 To discharge clean fluid to refill a machine sump close the suction inlet ball valve V1 attach the 1 1 2 hose to the discharge port place the discharge nozzle in the machine sump push th...

Page 24: ...of the tank Remove these periodically by opening the drain plug and with the filter basket out of the sump cleaner flush the tank with a water hose 6 Periodically while the basket is out of the tank c...

Page 25: ...Check for obstructions physically remove 2B Check for cracks or holes replace 3 Air leakage 3 Check all hose connections for tightness make sure female quick disconnect fittings have gaskets in place...

Page 26: ...l coolant supplier for corrective action LP Engine Stalls During Discharge or Suction 1 Engine 1 Check engine RPM adjust as necessary 2 Regulator 2 Pressure or vacuum regulator could be out of adjustm...

Page 27: ...Sump Cleaner 27...

Page 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

Reviews: