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Installation & Operation Manual

                                                        

 

 

 

 

 

 

 

 

 

 

Proven Quality since 1892

 

 

ECON check valves Fig. 2630-2631                    

                                                          www.eriks.com                                    

Rev. 0

 

                                                     

 

 

Valves with air release plug. 
 
The ball check valves DN400 and above are foreseen of an air release plug for elimination of the 
accumulated air in order to avoid damage during start up. This plug must always be located on 
the highest part of the valve. See figures below depending on vertical or horizontal installation. If 
not specified by the customer, the plug is installed standard for horizontal pipeline installation. If 
valves are installed in vertical pipeline (and not specified in the PO), the bonnet must be turned 
180

°. 

 

 

To eliminate the air proceed by unscrewing the plug in order to release the accumulated air until 
the fluid is coming out. The plug is auto blocked and cannot be unscrewed totally. If the plug is 
damaged or blocked, proceed disassembly of the bonnet as indicated in previous content. It is 
recommended to clean the plug when bonnet is disassembled for maintenance. 

 

8.  Maintenance 

Before starting any service jobs, make sure that the medium supply to the pipeline is cut off, 
pressure was decreased to ambient pressure, the pipeline is completely cleaned and ventilated 
and the plant is cooled down. Always keep safety instructions in mind and take all personal safety 
precautions.  
ECON ball check valves do not require any special maintenance. In certain cases it might be 
possible to replace or clean the internals (ball , O-ring), caused by natural wear of the components 
or the accelerated wear as cause of the non-appropriate installation in the pipeline (such like not 
respecting the precautions for assembly in pipeline or the application with very corrosive or 
aggressive fluids). 

 

During maintenance, the following rules should be observed: 

 

always keep personal safety precautions in mind and always use appropriate protection 
e.g. clothing, masks, gloves etc. 

be alert that the temperature still can be very high or low and can cause burns. 

check the valve on all possible leaking possibilities. 

check if all bolts and nuts, are still fastened. 

check if the ball still functions in a proper manner. 

the thickness of the body must be checked to ensure safety operation at an interval of at 
least three months. 

 
 
 
 
 
 
 

Summary of Contents for ECON Series

Page 1: ...arry out such jobs and in any circumstance ensure personal safety 4 Transport and storage Transport and storage should always the valve should be protected against external forces influence and destruction of the painting layer as well The purpose of the painting layer is to protect the valve against rust during transport and storage The valves should be stored in an unpolluted space and should al...

Page 2: ...e correct flange size must be used In horizontal pipelines the valve must be installed so that the bolted cover is facing upward for version with sinking ball The valve must be installed with the direction arrow on the body coincident with the direction of flow in the pipeline For vertical pipelines the flow direction should only be upwards Immediately prior to valve installation the pipeline shou...

Page 3: ...ore starting any service jobs make sure that the medium supply to the pipeline is cut off pressure was decreased to ambient pressure the pipeline is completely cleaned and ventilated and the plant is cooled down Always keep safety instructions in mind and take all personal safety precautions ECON ball check valves do not require any special maintenance In certain cases it might be possible to repl...

Page 4: ...test should be carried out after installation the valve should be checked and maintained periodically at least every 3 months depending on the medium Replacement and or cleaning of ball check valve components Loosen the bolts of the bonnet 5 in a cross sequence and with correct tools in order to avoid damage to the components Proceed by lifting the bonnet For big sizes it is recommended to use ele...

Page 5: ...the bonnet 2 centered correctly in the opening of the body 1 take special care that the O ring is placed in correct position in order to avoid damage when fixing the bolts Finally start fixing the bolts 5 in a cross sequenced order 10 Troubleshooting It is essential that the safety regulations are observed when identifying the fault Problem Possible cause Corrective measures No flow Valve is insta...

Page 6: ...unifer large potential differences may occur possibly causing corrosion which could permanently damage the proper functioning and integrity of our product A combination of different materials should always be mentioned prior to the purchase of our products in order for us to give the best possible advise on a safe functioning General note for cast iron products Cast iron can be used for various ap...

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