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STANDARD OPERATING INSTRUCTION GUIDE FOR LOW

VOLTATE BREAKER & SIGNAL LIGHT 

WARNING : ON SINGLE PHASE & THREE PHASE TRANSFORMERS 
WITH THE SECONDARY CIRCUIT BREAKER OPEN, THERE MAY BE 
SUFFICIENT COUPLING TO THE WINDING SO THAT PERCEPTIBLE 
SHOCK MIGHT BE OBTAINED FROM THE SECONDARY TERMINALS.  
 
A circuit  breaker when provided is mounted inside the tank, under 
the liquid level. The func on  of  this  breaker  is  to  open  the  low

voltage circuit and protect the transformer from faults or severe 
overloads. A red signal light, when provided, gives the warning that 
the load has reached a value near the tripping point of the breaker. 
The signal light remains lighted un l reset (turned o

) by means of 

the breaker

opera ng handle. Transformers should not be operated 

under load condi ons that will cauase the red light to appear 
frequently, since it indicates an overload on the transformers. When 
such a condi on exists, it is recommended that a larger transformer 
be subs tuted to avoid impairing the life of the smaller unit.  
 
The circuit breaker opera ng handle and posi on indicator are 
shown in Figure 1. Transformers are shipped with the circuit 
breakers closed. To open the low voltage circuit manually, move the 
handle so that the pointer moves from “C” (closed) to “O” (open), at 
which point the circuit is open. Verify that the circuit breaker is 
latched in the “open” posi on.  
 
To insure that the discharge of the sta c charge, which is some mes 
present in the low voltage winding due to capacitance, it is 
recommended that the low voltage be grounded a er opening the 
circuit breaker un l the high voltage is disconnected.  
 
To close the breaker a er manual opening move the handle so the 
arrow points towards “C”. If the breaker has been tripped it is 
necessary to move the arrow towards “R” to reset the breaker 
before closing the breaker by moving the arrow towards “C”. 
 
If a fault exists or and excessive load exists at the  me the breaker is 
closed, the breaker will reopen even though the opera ng handle is 
held in the “C” (closed) posi on.  
 
To reset the signal light, rotate the handle to the “L” (light), and then 
return to “C” (close). If the light fails to go out, the transformer is s ll 
over heated.  
 
Provision is made for checking the signal light bulb when the 
transformers is in service, to do this, rotate the handle to “L” (light) 

FOR MORE INFORMATION VISIT 

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ERMCO COMPONENTS, INC  | 1607 Industrial Road |   Greeneville, TN 37745 

and the light should come on. If it does not, the bulb should be 
replaced. The bulb is a standard six

volt, GE bulb No. 44, and is 

replaceable from outside the transformer and by removing the signal 
light lens. A er checking return the opera on handle to “C”. Faulty 
bulbs should be replaced, since opera ng the transformer with the 
faulty bulb or without a bulb may result in radio noise.  
 
Some circuit breakers are equipped with emergency overload 
devices, which can be used to restore service following a circuit 
breaker opera on due to overload. With the emergency lever in the 
normal posi on the breaker will trip at its normal se ngs as 
calibrated at the factory. Moving the lever in clockwise direc on (see 
Figure 1) increases the se ng so that a higher temperature is 
required to trip the breaker. This emergency se ng provides extra 
load capacity and s ll permits manual breaker opera on, and also 
retains short circuit protec on of the transformer. It is important 
that the emergency se ng be used only when and as long as 
absolutely necessary, because its use will result in a reduc on of 
transformer life.  
 
A meter seal is provided on the emergency lever to prevent 
tampering. It is recommended that a new seal be applied when it is 
returned to the normal posi on a er emergency opera on.  

ECI 

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7D 

A1

17 

3/02 

 

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