ERME T1, Translation Of The Original Instructions

Page 1: ...Vacuum packaging machines Table models T1C T1 T3 T5 Translation of the original instructions Before starting work read these instructions ...

Page 2: ...1 0 Date of issue March 2017 This manual is protected by copyright and is exclusively for internal purposes Transfer of this manual to third parties reproductions in any manner and form in full or in part as well as exploitation and or communication of content without written permission from the manufacturer except for internal purposes is prohibited ...

Page 3: ...1 Foreseeable misuse 14 2 3 Basic safety instructions 15 2 4 Special dangers residual risks 16 2 4 1 Danger due to electrical current 16 2 4 2 Danger due to hot surfaces 16 2 4 3 Danger due to pressurised components 17 2 4 4 Risk of crushing 17 2 5 Emissions 18 2 5 1 Noise emission 18 2 6 The operator s responsibility 18 2 7 Personnel requirements 19 2 7 1 Personnel qualifications 19 2 7 2 Unautho...

Page 4: ...ty instructions 35 6 2 Electrical connection 36 6 3 GreenVac connection option 37 7 Control operation 38 7 1 Safety instructions 38 7 2 Requirements for the installation site 38 7 3 General instructions 39 7 4 Information about packaged goods 39 7 4 1 Instructions on storage times 39 7 4 2 Packaging liquids 40 7 5 Switching on the machine 40 7 6 Switching off the machine 40 7 7 Preparing the machi...

Page 5: ...51 10 4 Maintenance report 52 10 5 Description of the maintenance work 53 10 5 1 Service program 53 10 5 2 Checking the oil level 54 10 5 3 Cleaning the piston rods 54 10 6 Replacing wearing parts 55 10 6 1 Replacing the input fuse 55 11 Decommissioning and disposal 56 11 1 Safety instructions 56 11 2 Personnel qualifications 57 11 3 Decommissioning 57 11 3 1 Temporary decommissioning 57 11 3 2 Fi...

Page 6: ...ket by ERME AG SWISS VACUUM SOLUTIONS Contact data see Legal notice page 2 1 2 Target group In addition to the operator the target groups for these operating instructions include Operating personnel operation and cleaning instructions Maintenance personnel troubleshooting and maintenance instructions Specialists who are tasked by the operator with performing tests and maintenance work ...

Page 7: ...e repair costs and downtimes and increase the reliability and service life of the machine In addition the local accident prevention regulations and general safety regulations applicable at the site where the machine is operated must also be observed Carefully read through the operating instructions before starting all work They are part of the product and must be stored at a location where they ar...

Page 8: ...teps are marked by an arrow Example ü Requirement 1 Work step 1 ð Reaction to work step 1 Lists Lists without a mandatory order are displayed as a list with a preceding bullet point Example Item 1 Item 1 sub item A Item 2 Lists with a mandatory order are displayed as a list with a preceding number Example 1 First 2 Second References to chapters pages References to specific chapters in which proced...

Page 9: ...ing instructions are also provided with pictograms to clarify the type of the possible hazard The following pictograms are used Symbol Meaning General warning message Danger due to electricity Danger due to hot surfaces Risk of crushing Observe the operating instructions General information and helpful tips on handling ...

Page 10: ...on A warning message of this danger level indicates an impending dangerous situation If the dangerous situation is not prevented it will result in death or severe irreversible injuries Follow the instructions in this warning message to prevent the risk of death or severe personal injuries Risk of injury WARNING Risk of injury Consequences of non compliance 4 Instructions about prevention A warning...

Page 11: ...may result in light or moderate injuries Follow the instructions in this warning message to prevent personal injuries Material damage NOTICE Material damage due to Consequences of non compliance 4 Instructions about prevention A warning message of this danger level indicates possible material damage If the situation is not prevented it may result in material damage Follow the instructions in this ...

Page 12: ...e technological state of the art as well as knowledge and experience acquired over many years We reserve the right to make technical modifications in the course of further developing the machine that is the subject of these operating instructions No claims can be derived from the information figures and descriptions provided in these operating instructions The manufacturer assumes no liability for...

Page 13: ...ons and wear parts Our General Terms and Conditions apply 1 8 Customer service Please keep the following information readily available for all contact with our customer service department Machine type see type plate on the machine Purchase date see proof of purchase Contact data see Legal notice page 2 NOTE We recommend that the operator conclude a maintenance agreement with ERME AG This ensures t...

Page 14: ...cal specifications and under the operating conditions defined by the manufacturer Any other use beyond this scope is not considered as the intended use The permissible values specified in the Technical data 26 section must be observed 2 2 1 Foreseeable misuse Any use for purposes other than that specified above is not intended The operator solely bears the risk of unintended use or misuse Misuse o...

Page 15: ...e To life and limb of the user or third parties To life and limb of the maintenance personnel To the machine itself To other equipment Knowledge of the safety and user instructions set out in these instructions provides the basis for safe handling and smooth operation of the machine Set up the machine where it is out of the reach of children Regularly clean the machine Only have service and repair...

Page 16: ... until that point the machine component or equipment must not be used in a defective condition Machine parts on which inspection maintenance and repair work are performed if required must be de energised First check that parts that have been disconnected from the power are free of voltage then earth and short circuit them and isolate adjacent live parts If work is required on live parts involve a ...

Page 17: ...egularly check the pressurised components Regularly replace hose lines during preventative maintenance even if no damage is detected Observe the warning messages and instructions specified in the operating instructions Wear personal protective equipment when working on the machine 2 4 4 Risk of crushing There is a risk of crushing between the lid and the machine Never use the machine without a gas...

Page 18: ...hether the operating instructions prepared by the operator correspond with the current status of the regulations and adapt them as necessary secure dangerous areas that are created between the machine and other equipment provided by the customer clearly regulate and define the responsibilities for installation operation maintenance and cleaning define the machine operator s responsibility and auth...

Page 19: ...as been assigned and independently identify and avoid possible hazards Qualified electricians can as a result of his her technical training knowledge and experience as well as knowledge of the relevant standards and regulations perform work on electrical machines and independently identify and avoid possible hazards The qualified electrician is trained for the particular operation site where he sh...

Page 20: ...sonnel away from the work area In case of doubt address the personnel and direct them out of the work area Stop working as long as unauthorised personnel are in the work area 2 7 3 Instruction The personnel must be regularly instructed by the operator NOTE For better tracking document the performance of the training programs and have the participants confirm their participation with their signatur...

Page 21: ... the following protective equipment for all work Close fitting protective work clothing with low tear strength Work gloves to protect against injuries Protective footwear with steel caps and puncture and oil resistant safety soles Safety goggles to protect the eyes against flying parts and fluids Special protective equipment is also required when performing specific types of work This is indicated...

Page 22: ...ulations that apply in the European Union The machine however may pose dangers if it is not operated correctly or in a proper condition Dangerous areas that cannot be eliminated by design are fitted with safety equipment and where necessary marked by warning signs on the machine and by corresponding safety instructions in the operating instructions The machine is equipped with the following safety...

Page 23: ...he following symbols and signs are located on the machine They refer to the immediate surroundings where they are attached 1 2 3 4 5 7 6 9 8 1 Only vacuum liquids with the slanted insert 2 Information about the vacuum value for various products 3 Only vacuum products at an ambient temperature of max 20 C 4 Type plate 5 Information about the oil used for the vacuum pump 6 Oil level indicator min ma...

Page 24: ...spare parts Incorrect or faulty spare parts can result in damage to and malfunctions or total failure of the machine and endanger safety Only use original spare parts or spare parts approved by the manufacturer The manufacturer assumes no liability for damages resulting from the use of spare or wear parts that have not been approved by the manufacturer 2 13 Auxiliary and operating materials Risk o...

Page 25: ... shut down the machine 2 Initiate first aid measures 3 Rescue people from the danger zone 4 Notify the responsible personnel at the operation site 5 Alert the emergency services 6 Clear the access roads for the rescue vehicles 2 15 Environmental protection The incorrect handling of environmentally hazardous substances in particular incorrect disposal can cause significant damage to the environment...

Page 26: ... x height 260 x 310 x 120 260 x 310 x 120 mm Total weight 31 27 kg Length of sealing bar 255 255 mm Arrangement of sealing bar Front Front Maximum weight of packaged goods 3 2 5 kg Maximum bag size 250 x 400 250 x 400 mm Power supply 230 single phase 230 single phase V Frequency 50 50 Hz Suction power of vacuum pump 6 4 m3 h Maximum vacuum pressure 1 1 mbar Nominal motor power 0 25 0 12 kW Mains f...

Page 27: ...aximum vacuum pressure 1 mbar Nominal motor power 0 45 kW Mains fuse 10 A Noise emission 60 db A Possible options GreenVac Model T5 Unit Machine dimensions lid closed width x depth x height 435 x 600 x 380 mm Height lid open 630 mm Compartment dimensions width x depth x height 395 x 420 x 155 mm Total weight 55 kg Length of sealing bar 380 mm Arrangement of sealing bar Front Maximum weight of pack...

Page 28: ...nge 10 30 C Max operating humidity non condensing 80 Max altitude above sea level 2000 m 3 3 Type plate Fig 1 Type plate The type plate is located on the rear of the machine and contains the following information Manufacturer address CE label Model designation Year of manufacture Mains connection Power Mains fuse Serial no ...

Page 29: ...s filled in a vacuum bag It is then inserted into the vacuum chamber in the machine The air is extracted from the bag with the packaged goods using a vacuum pump The bag is then sealed using the sealing bar The higher the set vacuum value the stronger tighter the product is packaged With machines fitted with an inert gas unit option the corresponding gas is routed into the vacuum chamber via an ex...

Page 30: ... 11 12 Fig 2 Machine overview view from the front 1 Lid seal 2 Silicon strip 3 Chamber 4 Slanted insert for vacuuming liquids 5 Sealing bar with Teflon strip 6 Control panel of controller 7 Machine feet 8 Fan 9 Machine housing 10 Suction opening 11 Gas pressure cylinder for lid movement 12 Lid ...

Page 31: ...verview view from the rear 13 Oil level indicator 14 Fan 15 Fan 16 Electrical connection 17 Main machine switch 18 USB port optional 19 20 Fig 4 Machine overview for machines with the GreenVac option view from the rear 19 Compressed air connection for GreenVac option 20 Condensate drain ...

Page 32: ...time 6 v button Decreases sealing time 7 v button Decreases vacuum value 4 4 Options The machines can be equipped with the following options 4 4 1 GreenVac The ERME GreenVac system enables bagless vacuuming directly in the GreenVac container and thus allows the packaging of pressure sensitive products such as vegetables fruit pasta and salads This additional device can be mounted on existing machi...

Page 33: ...signated lifting points Do not lift the unit on protruding machine parts or on eyelets of fitted components Check that the lifting equipment is securely attached Only use approved lifting gear and fastening equipment with sufficient load bearing capacity Do not use any damaged ropes and or belts Do not lay ropes or straps over sharp edges or corners Do not knot or twist them Eccentric centre of gr...

Page 34: ... Personnel qualifications Transport packaging and storage may only be carried out by personnel who are authorised to do so due to their training and qualifications are tasked to do so by the machine operator 5 3 Transport inspection After receiving the machine 1 Refer to the order papers for the scope of machine delivery and compare them with the delivery note 2 Check that the delivery is complete...

Page 35: ...cal current There is a risk of death when making contact with lines or components that carry current 4 Work on electrical equipment must only be carried out by qualified electricians or personnel under the guidance and supervision of a qualified electrician in accordance with electrical engineering regulations ...

Page 36: ... come into contact with hot surfaces The electrical safety of the machine is only ensured if it is connected to a protective conductor system that has been installed in accordance with the applicable regulations The machine must not be powered from a socket without a protective conductor In case of doubt the installation must be checked by a qualified electrician The manufacturer accepts no respon...

Page 37: ...option 1 Fig 7 GreenVac connection 1 Connection Only for machines fitted with the GreenVac option The connection 1 for the GreenVac option is established on the filter at the rear of the machine For more details about GreenVac see chapter Using the GreenVac option 44 ...

Page 38: ...perature higher than 8 C 7 2 Requirements for the installation site The following requirements for the installation site must be met in order to ensure safe and smooth machine operation Operate the machine on a solid level surface The clearance to the walls and other objects must be at least 30 cm The power socket must be easily accessible so that the mains connection can be quickly disconnected T...

Page 39: ...RME AG therefore rejects all liability for any resulting damage The storage times refers to vacuum packed non frozen products that are stored in a cool location Product Storage times Comments Veal 10 14 days Beef 4 6 weeks Ripening process 2 3 weeks Pork 7 10 days Poultry 10 14 days Cover sharp bones Fish 5 10 days Smoked several weeks Sausage products 7 14 days Depending on product quality Smoked...

Page 40: ...ds The controller automatically detects the boiling point and switches a step further in the work cycle after 5 seconds 7 5 Switching on the machine Proceed as follows to switch on the machine 1 Switch on the mains switch of the machine 2 Switch on the controller by pressing the ON OFF button ð The values most recently set or the program most recently called up is shown on the display 7 6 Switchin...

Page 41: ...by inserting or removing insertion plates 2 Insert the slanted insert into the machine to package liquids Fig 8 Slanted insert Fig 9 Mounting the slanted insert 3 Insert the vacuum bag into the chamber so that the bag opening lies flat on the sealing bar 4 Switch on the machine see chapter Switching on the machine 40 ...

Page 42: ...me 6 display area The following displays are possible for the Vacuum value 1 display area Display Explanation 5 100 Vacuum intensity in percent After the lid is closed the current vacuum value is shown in the Sealing time 6 display area instead of the sealing time V 1 Vacuum 1 additional program After the vacuum value 100 is reached the vacuum is increased for another 2 seconds V 2 Vacuum 2 additi...

Page 43: ... maintained and the pressure is thus balanced in the chamber V Only with V programs the value is further increased The sealing procedure is carried out according to the set value xxx Display when pressing the STOP button The aeration procedure is carried out after the procedure is completed the lid opens automatically 7 9 Performing the vacuum procedure 1 Prepare the machine see chapter Preparing ...

Page 44: ... program 3 Attach the manual valve to the sealing ball in the lid and press the manual slide down 4 After the desired vacuum value is reached pull up the manual slide and remove the manual valve 5 To aerate the tray press the sealing ball aside 7 11 Activities after use 1 Switch off the machine see chapter Switching off the machine 40 2 Clean the machine see chapter Cleaning the machine 49 ...

Page 45: ... engineering regulations WARNING Risk of burns on hot surfaces The sealing bar becomes very hot during operation 4 Observe the warning signs 4 Avoid contact with hot surfaces or wear protective gloves 4 Let hot components cool down before starting work NOTICE Material damage due to incorrect troubleshooting If pending faults are ignored or not correctly rectified it can result in damage to the mac...

Page 46: ...ustomer service 13 8 3 Fault displays The following error messages may be shown on the display Error message Possible causes Remedy Error 1 The sensor detects a vacuum although there is no vacuum present e g when the lid is open Switch the machine off and back on with the lid open If the error is still displayed contact support Error 2 The lid is closed although the machine has not generated a vac...

Page 47: ... the insertion plates correctly The sealing bar is mounted incorrectly Loosen the knurled screws move the sealing bars in the lowest position and retighten the knurled screws Sealing rubber is loose Remove the sealing rubber and the base clean with soap dry it well and mount it again The wrong program has been selected or a vacuum value that is too low is set Check and correct the settings Poor oi...

Page 48: ...ct with hot components 4 Observe the warning signs 4 Avoid contact with hot surfaces or wear protective gloves 4 Let hot components cool down before starting work NOTICE Possible material damage during cleaning Incorrect cleaning can result in material damage to the machine 4 Make sure that no liquids enter into the suction openings 4 Do not clean the machine with a high pressure or powerful water...

Page 49: ...e manually remove the coarse dirt and then wipe down with neutral food safe cleaning agents and a soft cloth NOTE 4 Do not use aggressive cleaning agents when cleaning the machine 4 If you detect damage notify the responsible personnel After using the GreenVac option Vacuumed particles and contamination can be removed at the GreenVac separator see A and B Fig 12 Cleaning the GreenVac separator 4 U...

Page 50: ...g regulations WARNING Risk of burns on hot surfaces The sealing bar becomes very hot during operation There is a risk of burns resulting from contact with hot components 4 Observe the warning signs 4 Avoid contact with hot surfaces or wear protective gloves 4 Let hot components cool down before starting work NOTICE Material damage due to the incorrect performance of the maintenance work If mainten...

Page 51: ... performed by personnel who are authorised to do so due to their training and qualifications are tasked to do so by the machine operator 10 3 Measures prior to maintenance Prior to performing maintenance work 1 Switch off the machine see chapter Switching off the machine 40 2 Let the surfaces to be cleaned cool down ...

Page 52: ...ains cable for damage Before starting up the machine each time Have the identified defects corrected immediately Clean the machine After each use See chapter Cleaning the machine 49 Clean sealing bar and Teflon strip After each use In case of wear have the Teflon strip replaced by the ERME customer service department Check the oil level Monthly See chapter Checking the oil level 54 Clean the pisto...

Page 53: ...am is used to remove condensate from the oil circuit The pump is heated to operating temperature and aerated in pulses Slight odour emissions may occur while the program is running Make sure the room is sufficiently ventilated Proceed as follows to start the service program 1 Using the and v buttons for setting the vacuum values select the Service menu item 2 Press the STOP button and follow the i...

Page 54: ...ecking the oil level Check the oil level and the condition of the oil at the oil inspection glass 1 each month The oil inspection glass is located at the rear of the machine housing The oil level must be between the MIN and MAX marks If the oil level drops below the MIN mark oil must be added NOTE Contact the ERME customer service department to replenish or change the oil 10 5 3 Cleaning the pisto...

Page 55: ...nd or repair work performed by authorised qualified electricians 4 Fuses may not be repaired or bypassed 4 Only use approved fuses Original spare parts are available from the ERME customer service department 1 2 Fig 15 Fuse 1 Unplug the plug on the machine 2 Open the small compartment 2 in the plug socket using a screwdriver 3 Remove the defect fuse and insert a new fuse A backup fuse is located i...

Page 56: ...are under pressure 4 Dissipate any other residual energies WARNING Risk of injury due to improper machine disassembly Improperly disassembling the machine may result in serious injuries 4 The machine must only be disassembled and dismantled by appropriately trained specialists in compliance with the local safety regulations 4 Prior to starting work ensure sufficient space for disassembly 4 Make su...

Page 57: ...missioning disassembly 1 Perform the work steps set out in the Temporary decommissioning section 2 Disconnect the machine from any external power supplies 3 Remove all connection hoses pipes 4 Properly dispose of material components lubricating and auxiliary materials 11 4 Disposal Perform the following steps to ensure proper disposal after disassembly Separate metals and plastics and take them to...

Page 58: ...standards DIN EN ISO 12100 03 2011 Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 60204 1 06 2007 Safety of machinery Electrical equipment of machines Part 1 General requirements EN ISO 14159 Safety of machinery Hygiene requirements for the design of machinery Authorised representative for the compilation of technical documents ERME AG Technical documen...