ermengineering APTM-600, Use And Maintenance Manual

Page 1: ...a g 1 Original Use and maintenance manual Type Auto Puncher for timing belts Model APTM 600 IMPORTANT Carefully read this User Manual and follow the instructions and warnings before operating the machine Any modification or change may cause the loss of warranty and manufacturer liability This Manual should always be stored the machine and visible for operators and maintenance technicians for any f...

Page 2: ...y 3 Transport and unloading the machine 4 Dimensions and weights 5 Installation and connection 5 Description 6 Technical characteristics 7 Using instructions 7 Safety Systems and messages 7 Programming 8 Belt cutting measurements for the different punches 10 Changing punch 10 PUNCH CUTTING A A direct finger 11 Changing support plate 16 Maintenance and care 18 Troubleshooting 18 Pneumatic scheme 20...

Page 3: ... 2021 Inspired by the directives of the Official Journal of the European Communities 2006 42 CE Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic Compatibility Directive Complies with the design and construction specifications of the European Standards on General Machine Safety EN 349 EN 614 1 EN 614 2 EN 1005 1 EN 1005 2 EN 1005 3 EN 1005 4 EN 14118 EN 12100 EN 13850...

Page 4: ...ard to attach it to the base by bolts through the openings in the rubber feet To keep the weight of the load well balanced moving the punch cutting head to halfway across its run before proceeding to pack is recommended For sea transport the linear rails and drive screw located at the bottom of the cutting head must be lubricated and full plastic cover provided A pallet truck must be used to move ...

Page 5: ...ng belts Model APTM 600 ____________________________________________________________________________________________________________________ P a g 5 Dimensions and weights Total weight 314 Kg Measurements 1487x1060x1538 mm Installation and connection ...

Page 6: ...able to the control board at 230v monophasic NOTE It is recommendable for the air and power lines to be run from above to prevent the staff tripping or falling Description Pneumatic punch cutter with a motorised head to cut conveyor belts in zigzag with ball screw activated by a stepper motor and positioning control Pressure and punch cutting time control Exchangeable cutting heads for different c...

Page 7: ...0 mm Advance speed 1 meter minute Using instructions WARNING HAND AND ARM TRAPPING HAZARD WITH THIS DEVICE DUE TO THE MOVEMENT OF THE CUTTING HEAD GREAT CARE MUST ALSO BE TAKEN BETWEEN THE CUTTING HEAD AND SUPPORT PLATE AS THERE IS THE DANGER OF LIMBS BEING SEVERED Once the machine electrical and air connections are made proceed to start it up using the ON switch Check that the regulator pressure ...

Page 8: ...device does not allow engagement of the cutting head if the bar holding the belt is not lowered Message TREAD BAR To deactivate it all one need do is lower the bar and press START 3 DOOR OPEN This device detects that the rear door of the blade head is open Message DOOR OPEN The door must be closed to deactivate it 4 CYLINDER DETECTOR This device does not allow displacement of the head because it d...

Page 9: ...one side of the bridge and the second end on the other side or to cut series continuously 3 A B Selection of the A B program to do individual operations 4 STOP Allows the cutting process to be halted at any moment to change the time or cutting pressure for example On pressing START it will continue the process without losing the positioning memory 5 START Starts the cutting process or acts to rebo...

Page 10: ...___________________________________ P a g 1 0 Belt cutting measurements for the different punches 120 x 15 90 º 135 mm Longer Changing punch WARNING When changing punches switching off the equipment at the OFF switch is recommended for greater safety Open the sliding door Loosen the 2 bolds using a 13mm spanner Take out the punch and insert the new one ...

Page 11: ...s Close the sliding door and program the correct step in the MENU STEP OK NOTE The cutting pressure must be adjusted for each type of punch or material If not excess pressure may cause the blades to break or premature wear of the cutting aluminium board PUNCH CUTTING A A direct finger Write with pencil a line at 100mm approx from the beginning of the belt Take this line like 0 of total length of f...

Page 12: ...__________________________________________________________________________________________________________________ P a g 1 2 Then pencil in the exact measure required In this case 540mm Then place the belt to left side of machine under the tread bar and adjust the table guide ...

Page 13: ...______________________________________________________________________________________________________________ P a g 1 3 Introduce the belt until the mark made coincides with laser line ensuring it is fully in contact with the guide Lower the tread bar using the down push button ...

Page 14: ..._________________________________________ P a g 1 4 Check that belt still in correct position after down the bar Select the A A function if not activated Us the buttons to adjust the belt width in centimeters and then press OK Check the STEP is correct If not use the MENU button to skip the STEP and input the required value with and then press OK ...

Page 15: ...morises the last values input Press START to begin cutting at the first end NOTE No programmed value may be changed during the cutting process except the cutting time To do so press STOP change the value and then press START to continue Once the first cut is completed release the belt by pressing the bar raise button Place the second end of the belt by the Right side by the guide and position And ...

Page 16: ..._______________________________________________________________________________________________ P a g 1 6 Lower the tread bar using the drop push button and press START Changing support plate The black cover is removed to change or turn the support plate For this operation use an Allen key 6mm ...

Page 17: ...Model APTM 600 ____________________________________________________________________________________________________________________ P a g 1 7 Fully remove the plate displacement nut Use a screwdriver to lever in the jig opening to lift and withdraw the plate ...

Page 18: ...served Periodically move the polypropylene base 2 or 3 mm to even out the wear Empty out the water and clean the air intake filter basin if there is condensation in the line Troubleshooting The board does not turn on Check whether the switch LED turns red to determine a possible problem in the electric power line to the machine The head does not move at all Check that the cylinder is upward and th...

Page 19: ...___________________________________________ P a g 1 9 The belt is not cut across the full width Check that the intake pressure does not drop during cutting due to compressed air supply shortage Check the thickness of the polypropylene plate NOTE In the event of any problem pay special attention to the messages on the screen to find what is wrong ...

Page 20: ...ncher for timing belts Model APTM 600 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 0 Pneumatic scheme ...

Page 21: ... Puncher for timing belts Model APTM 600 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 1 Spare parts ...

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Page 25: ...cher for timing belts Model APTM 600 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 5 Electrical schemes ...

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Page 30: ...EN DIR DIR CP CW CP CW STEP MOTOR DRIVER B B A A FIN ZERO DOOR EN DIR C P GND 24 EMER PISA CILI EVCI GND 24 GND 24VDC 24VDC GND GND 48VDC L L N N 5 24VDC ELECTROVALVE 4 B MOTOR 3 B MOTOR 2 A MOTOR 1 A MOTOR 13 REED CILINDER REED CILINDRO 12 END SWITCH MICRORRUPTOR FINAL CARRERA 11 ZERO SWITCH MICRORRUPTOR INICIO CARRERA 10 DOOR SWITCH MICRORRUPTOR PUERTA 9 NOT CONNECTED NO CONECTADO 8 GND 7 24VDC ...