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Montagestation
für UPC Paletten

6/22

DOC-017864-01

ER-016880

Assemblystation
for UPC pallets

Post de montage
pour palettes UPC

3. Sicherheit/Garantie /

Haftung

1 Sicherheit

Die Montagestation wurde
nach modernen Fertigungsme-
thoden hergestellt und
während der Produktion und
als Endprodukt durch unsere
Qualitätssicherung umfassend
geprüft.

Hinweis:
Die Montagestation muss in
der Art und Weise sowie unter
den in dieser Dokumentation
genannten Bedingungen
eingesetzt und betrieben
werden. Nur unter Einhaltung
dieser Konditionen ist seine
Funktion und Genauigkeit
sichergestellt und eine
Gefährdung von Mensch und
Maschine ausgeschlossen.

Gefahr
In der vorliegenden Produkte-
dokumentation haben wir alle
Stellen, die Ihre persönliche
Sicherheit gefährden, mit
Rahmen, "Gefahr" und
Achtungszeichen versehen.

Achtung
Alle Stellen in diesem Doku-
ment, die auf Gefahr hinwei-
sen, oder bei denen die
Montagestation sowie
Werkstücke beschädigt
werden können, sind mit
Rahmen, "Achtung" und
Achtungszeichen versehen.

3. Safety / guarantee /

liability

1 Safety

The assemblystation for UPC
pallets are manufactured in
accordance with modern
production methods. They are
subjected to comprehensive
quality assurance tests both
during and after the production
process.

Please note:
The assemblystation for UPC
pallets must be set up and
operated in the manner and
conditions laid down in this
Manual. Only if these
instructions are adhered to will
the proper working order and
accuracy of the station be
ensured and any potential
hazard to people and machine
be precluded.

Danger
In this Manual, any passages
that refer to a hazard to your
personal safety are marked
with a frame, the heading
“Danger”, and the “Attention”
sign you can see on the right.

Attention
Any passages that refer to a
hazard or to a possibility of
damaging  the assemblystation
for UPC pallets and
workpieces are marked with a
frame, the heading “Attention”,
and the “Attention” sign you
can see on the right.

3. Sécurité / Garantie /

Responsabilités

1  Sécurité

L’installation le poste de montage
pour palettes UPC a été réalisée
selon des méthodes de
fabrication modernes. En cours
de fabrication et sous forme de
produit fini, elle a subi des
essais extensifs d’assurance
qualité.

Remarque :
Le poste de montage pour
palettes UPC doit être mis en
service et utilisé de la manière et
selon les conditions indiquées.
Ce n’est que par le respect de
ces conditions, que fonction-
nement et précision peuvent être
assurés, et que tout risque pour
le personnel et l’équipement peut
être évité.

Danger
Dans la présente documentation
technique, tous les passages
ayant trait à des risques de
sécurité des personnes ont été
encadrés et indiqués par la
mention «danger» et un point
d’exclamation.

Attention
Dans la présente documentation
technique, tous les passages
ayant trait à un danger éventuel
ou à des risques
d’endommagement de l’ins-
tallation le poste de montage
pour palettes UPC ou des pièces
ont été encadrés et indiqués par
la mention «danger» et un point
d’exclamation.

Summary of Contents for ER-016880

Page 1: ...station für UPC Paletten 1 22 DOC 017864 01 ER 016880 Assemblystation for UPC pallets Post de montage pour palettes UPC Montagestation für UPC Palette Betriebsanleitung Operating Manual Instruction de service ...

Page 2: ...8 36 53 91 Japan EROWA Nippon Ltd Nikko Bldg 1 4 26 Takanawa Minato ku Tokyo 108 Telefon 0081 3 344 07 431 Telefax 0081 3 344 07 403 Usine du fabricant Suisse Points de vente et de service après vente Frankreich EROWA Distribution SARL PAE Les Glaisins 12 rue du Bulloz F 74940 Annecy le Vieux Telefon 0033 50 64 03 96 Telefax 0033 50 64 03 49 Herstellerwerk Schweiz Vertriebs und Servicestellen Schw...

Page 3: ...des matières 1 Généralités 1 Introduction 2 Comment utiliser le présent manuel 3 Sécurité Garantie Responsabilités 4 Désignation des sous ensembles 5 Transport et Conditions environnementales requises 2 Conduite 1 Domaines d application 2 Montage des segments de centrage UPC type U 3 Dérangements Causes Dépannage 1 Dérangement pneumatique 2 Dérangement mécanique 4 Maintenance 5 Pièces de rechange ...

Page 4: ...e reliably and precisely for years to come Important This Manual contains all the information you will require to set up the assemblystation for UPC pallets properly and to put it to optimal use Please take time to read the table of contents carefully You will realize that all the information you need is easy to find and easy to follow Attention All information that requires your particular attent...

Page 5: ...to set up and operate the assemblystation for UPC pallets without any hitch In the section on maintenance we point out that the presetting station must be maintained carefully Careful maintenance is necessary to retain your top quality EROWA product in a condition that guarantees optimal utilization Please read the section of safety guarantee and liability carefully 2 Comment utiliser le présent m...

Page 6: ...ons are adhered to will the proper working order and accuracy of the station be ensured and any potential hazard to people and machine be precluded Danger In this Manual any passages that refer to a hazard to your personal safety are marked with a frame the heading Danger and the Attention sign you can see on the right Attention Any passages that refer to a hazard or to a possibility of damaging t...

Page 7: ...r or any authorized affiliate The PreSet Basic UPC station shall only be used for the mechanical presetting of workpieces and the assembly of UPC centering segments 3 Liability This product shall only be used in the form supplied by EROWA If this product is modified in any way whatsoever without EROWA s express approval in writing then any claim to any guarantee or liability to be assumed by the m...

Page 8: ...ugruppen 1 UPC Spannsystem 2 Ventilschalter Spann system AUF ZU 3 Druckluftanschluss 6 bar 4 Components 1 UPC tooling system 2 Tooling system valve switch ON OFF 3 Compressed air connection 6bar 4 Désignationdes sous ensembles 1 système de serrage UPC 2 commutateur d électro vanneOUVERT FERMÉ 3 Raccord air comprimé 6 bar ø 8 5 mm 250 210 238 6 Bar ...

Page 9: ...iste nur sanft angehoben und abgesetzt werden darf 5 Transport and environmental onditions 5 1 Transport The shipment consists of 1 pallet Make sure to avoid any strong shocks and jolts despite the solid packaging Make sure that the pallets are raised and put down as gently as possible 5 Transport et Conditionsenviron nementales requises 5 1 Transport L expédition se fait en 1 palett Malgré la qua...

Page 10: ... pressure dew point 2 C Residual oil content 0 003mg m Temperature compressed air 20 C 2 C Temperature Operating temperature 20 C 2 C Sources of heat Do not expose station to direct sunlight draughts of air and any other sources of heat Ambient air Protect the assemblystation for UPC pallets from dust Storage temperature after delivery 20 C 2 C 5 2 Conditions environ nementales requises Qualité d ...

Page 11: ...ebiet ist die Montage von UPC Zentrier segmenten vom Type U an Eigenbaupaletten 2 Conduite 1 Domaines d application Le montage de segments de centrage UPC de type U sur des palettes de fabrication intérieure constitue le champ d application 2 Instructions 1 Application domain The application domain is the assembly of UPC centering segments type U onto homemade pallets ...

Page 12: ...g seg ments U M6 can be fitted by means of a assembli station for UPC ER 016880 The centering elements have been ground set by set and must therefore not be exchanged with other sets A 4 x centering segments M6 B 4 x chucking spigot SW 19 C 4 x setscrew M10 35 D 24x socket head bolt M6x16 E 1 x setscrew M8 40 F 4 x O ring ø 26 2 5 2 Montage des segments de cent rage UPC Type U 1 Instructions de mo...

Page 13: ... and centering segments to this surface This surface also serves as the Z support in the UPC Universal Power Chuck Drill pallet holes according to diagram cf next page It is imperative that the listed tolerance values are not exceeded The lengths of the bolts supplied depend on the depths of the threads and on pallet thickness If you use materials other than steel e g aluminum copper or graphite h...

Page 14: ...C 017864 01 ER 016880 Assemblystation for UPC pallets Post de montage pour palettes UPC min 40 78 6 59 321 150 112 85 5 321 150 85 5 19 12 24x A B o M 6 Helicoil 0 01 M 10 Helicoil 8 6 5 29 36 M 8 10 20 33 33 18 5 33 33 22 5 22 5 112 36 70 5 ...

Page 15: ...ts It is recommended that the individual contact surfaces be thoroughly cleaned before chucking spigots and centering segments are fitted Manually screw in setscrew C with hexagon socket into chucking spigot B until it stops Screw chucking spigots into the relevant threaded holes G and use torque wrench to tighten to 70Nm 3 Monter les tiges de préhension Pour le montage des tiges de préhension et ...

Page 16: ...in alle Richtungen frei zu ver schieben sein D A 4 Fit centering segments M6 Fit the 4 centering segments A with 6 bolts M6 16 D each Tighten bolts lightly the loosen again by approx 1 8 of a turn All the centering segments must be freely movable in all directions 4 Monter les segments de centrage M6 Monter les 4 segments de centrage A avec 6 vis D M6x16 chacun Serrer légèrement les vis puis les d...

Page 17: ...nto the chuck of the assembly station for UPC pallets pull an O ring F over all 4 chucking spigots The O rings serve as a precentering facility during assembly and must be removed again later The O rings serve to precenter the chucking spigot position optimal action point 5 Mettre en place les joints toriques Avant d insérer la palette dans le mandrin de le poste de montage pour palettes UPC il co...

Page 18: ...ith compressed air 6bar If the chuck is opened and closed several times the O rings may move which in turn impairs the precentering process For this reason clamp chuck only once If the chuck must be opened and then clamped for a second time the pallet must first be removed for safety reasons Make sure that the positions of the four O rings have not been changed by the first clamping process 6 Insé...

Page 19: ... 16Nm 4 6 2 1 5 3 7 Attach centering plates M6 The bolts used to attach the centering plates must be tightened with a torque wrench in three steps 1st step Tighten bolts crosswise to 5Nm in the order 1 2 3 4 5 6 2nd step As in 1st step but tighten to 10Nm 3rd step As in 1st step but tighten to 16Nm 7 Fixer les plaques de centrage M6 Le serrage des vis de fixation des plaques de centrage doit se fa...

Page 20: ...gs that were previously pulled over the chucking spigots 10 Insert centering bolt Screw in centering bolt E into the M8 threaded borehole until it stops The centering bolt serves as a positional orientation when pallets are inserted in the UPC chuck To index the pallet in the UPC chuck into a different position 90 180 270 the centering bolt must be removed 8 Desserrer la palette 9 Enlever les join...

Page 21: ...e of 6bar Air supply lines to tooling system leak Check connections Dirty air clogs the tooling system mechanism Call EROWA for servicing work 2 Mechanical failure Measuring inaccuracy in the position of the workpiece carrier or workpiece with directly attached centering segments Centering segments loose Tighten M6 to 16Nm Centering prisms dirty Clean with anti corrosive spray Centering segment bl...

Page 22: ...or UPC ER 007826 Torque wrench ER 011600 4 Maintenance Graisser les billes Nettoyer soigneusement les surfaces de contact 5 Pièces de rechange Options Jeu de segments de centrage pour palettes UPC montés par le bas ER 013200 Palette de positionnement pour UPCER 007826 Clédynamométrique ER 011600 4 Wartung Kugeln fetten Berührungsflächen sauber reinigen 5 Ersatzteile Optionen Set Zentriersegmente f...

Page 23: ...ROWA Distribution France Sàrl PAE Les Glaisins 12 rue du Bulloz FR 74940 Annecy le Vieux France Tel 4 50 64 03 96 Fax 4 50 64 03 49 info erowa tm fr www erowa com Italien Italien EROWA Tecnologie S r l EROWA Tecnologie S r l Strada Statale 24 km 16 200 Via Leonardo Da Vinci n 8 IT 10091 Alpignano TO IT 31020 Villorba TV Italia Italia Tel 011 9664873 Tel 011 9664873 Fax 011 9664875 Fax info erowa i...

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