ersa i-CON 1, Operating Instructions Manual

Page 1: ...Operatinginstructions ERSA soldering station...

Page 2: ...e Work mode 15 6 2 1 Software version 15 6 3 Parameter mode 16 6 3 1 i Set Tool 18 6 3 2 Set temperature 19 6 3 3 Calibration temperature 19 6 3 4 Tip offset 20 6 3 5 Calibrating the i CON 1 20 6 3 6...

Page 3: ...7 1 i Tool 33 6 8 Changing the Heating Element 35 6 8 1 i Tool 35 6 9 Sensitive components 37 7 Error diagnosis and remedy 38 7 1 General Errors 38 7 2 Other Errors 39 7 3 Continuity check for i Tool...

Page 4: ...aved for the connected tool by means of a simple menu guide With the i Set Tool option it is possible to save these settings Also you can write back the saved settings into the soldering station This...

Page 5: ...emperature regulation at idle 2 C Ohmic resistance between soldering tip and ground 2 Ohm Soldering tip to ground leakage voltage 2 mV eff Other Control technology SENSOTRONIC PID behaviour Function d...

Page 6: ...accordance to MIL SPEC ESA Standard The handle features an integrated identification and standby function 3 For your safety ERSA products are developed produced and tested in compliance with the basic...

Page 7: ...danger Possible conse quences can be death or personal injury Attention Is used to warn of a possible dangerous situation The consequences can be personal injury material or environmental dam age Caut...

Page 8: ...re parts for any repairs Attention Heating tools get hot Before heating up the device check that the tool insert e g soldering tip modelling insert etc is cor rectly connected to the heating tool Do n...

Page 9: ...ic if they enter human body For this reason it is strictly forbidden to eat drink or smoke By equal measure you should thoroughly wash your hands after working with lead alloyed solder Attention Dispo...

Page 10: ...ke account of ambient conditions Protect your device against all liquids and moisture Failure to do this represents a risk of re or electric shocks Caution Look after your heating tool Always keep you...

Page 11: ...cating agents in the enclosure Damages due to improper transport and storage are not covered by the guarantee Disposal Notice in accordance with directive 2002 96 EC of the Euro pean Parliament and th...

Page 12: ...formation read the chapter on Spare Parts Should the listed components be damaged or incomplete then please contact your supplier The package consists of Electronic station i CON 1 a Soldering iron i...

Page 13: ...ol Check whether the supply voltage matches the value stated on the rating plate Switch off the soldering station with the power switch a Check the right fit of the soldering tip Connect the soldering...

Page 14: ...turning results in higher values and counter clockwise turning in lower values Slow turning effects change in increments of one Quick turning changes the selected values in increments of 10 50 100 de...

Page 15: ...us d connected soldering tool i Tool in our example e password lock active KEY symbol f In the work mode the soldering tip temperature can be directly changed by turning the i OP Confirm this by pushi...

Page 16: ...gy function 3 stages Standby Time 0 60min Standby Temperature 150 300 C Please proceed as follows to activate the parameter mode Hold the i OP depressed for about 2 seconds or press the i OP two times...

Page 17: ...in succession to open the parameter mode Select the desired parameter by turning the i OP Press the i OP to activate the cursor pressing the i OP subsequently de activates the cursor If the cursor is...

Page 18: ...The data of the station is written into the i Set Tool Download The data of the i Set Tool is written into the station Then push the i OP A confirmation prompt is displayed Select Abort to end the pr...

Page 19: ...this by pushing the i OP 6 3 3 Calibration temperature Use this function to calibrate the soldering tip temperature It makes it possible to adjust the display value and actual tip temperature The adj...

Page 20: ...n temperature see 6 3 6 Calibration temperature to exactly syn chronize the actual tip temperature with the displayed temperature The following procedure must be observed for the calibration Input of...

Page 21: ...Calibrate Quiet air conditions are important for the prevention of measurement errors 6 3 7 Power Level This function enables the user to influence the regulating behaviour of the station whereby the...

Page 22: ...cted Otherwise the standby function may lower the temperature already during the soldering process As a measure to save energy and to prolong the lifetime of soldering tip and heater you can automatic...

Page 23: ...ing settings are possible Temperature window monitoring Device number process alarm acoustic temp monitoring Idle state password temperature unit language selection of the station To reach the configu...

Page 24: ...ault without the password 6 4 1 Temperature window For the connected soldering tool a temperature window with an upper and lower range can be defined If the actual temperature is within this window th...

Page 25: ...safe spot Only ERSA can deactivate a forgotten password If you have an i Set Tool with the saved factory settings you can also unlock the station on your own 6 4 3 1 Setting the password Proceed as f...

Page 26: ...it the process The password lock will not be activated in this case Or Note down the adjusted password select the item continue confirm by pushing the i OP The second Password activation image is disp...

Page 27: ...ined If the operator continues the dialog the password must be repeated for acti vation If the password has been repeated correctly the station is protected by the code If the code has been entered in...

Page 28: ...ord lock may also be de activated with the i Set Tool Please observe the corresponding hint at section 6 4 3 to this purpose 6 4 4 Temperature unit Here the desired temperature unit degree Celsius C o...

Page 29: ...guration mode and choose the option Shut Down Activate the menu Shut Down by turning the i OP Press the i OP to activate the cursor press the i OP again de acti vates the cursor Enter the desired time...

Page 30: ...n mode and choose the option Unit number Activate the menu Unit number by turning the i OP Press the i OP to activate the cursor press the i OP again de acti vates the cursor Enter the desired number...

Page 31: ...Configura tion mode The only exception is the setting of the password which is not deleted via the default function Configuration mode Parameter Settings Tempwindow 20 C Tempwindow 20 C Shut down 000...

Page 32: ...teps to adjust the contrast of the display to the respective work envi ronment Switch on the station and rotate the i OP immediately This activates the Contrast mode 1 0 _ 0 _ 2 2s 0 0 5 s 3 0 _ 0 _ A...

Page 33: ...cing the soldering tip Switch off the station and let the soldering tip cool off Attention Only replace the tips when they are cold burn hazard When the tip has cooled off proceed as follows 6 7 1 i T...

Page 34: ...Risk of injury Carefully pull the new soldering tip into the retainer until it engages Do not bend Slide the new soldering tip and the collar onto the heating element Screw the tip tightly onto the s...

Page 35: ...let the soldering tip cool off Subsequently remove the soldering tip as described above Attention Only replace the heating elements when they are cold burn hazard 6 8 1 i Tool Position the tweezers to...

Page 36: ...0 28 04 2008 Rev 1 Operatinginstructions Slide the new heating elment into the handle Pay attention that the slot a in the heating elment matches the pin b in the handle Firmly push the heating elemen...

Page 37: ...ecure workplace ESD electrostatic discharge The soldering station can be easily integrated into such an environment The soldering tip can be connected at high resistance 220k to the conductive workbas...

Page 38: ...ems Is main voltage present Correctly connect the mains lead to the de vice and socket Is the fuse defect The fuse can be found at the rear side of the de vice in the mains connecting socket Note that...

Page 39: ...mperature This indicates a fault on the heater or in the supply line If the station is in idle state the room temperature will also be dis played after a few minutes The display is switched off and no...

Page 40: ...n the heating ele ment is to be replaced g potential equalization 7 3 2 Thermocouple There should be approx 2 3 Ohm continuity resistance between measuring points c and d If the continuity resistence...

Page 41: ...raph a appears in the display of the soldering station The error code b is displayed as a number between 2 and 99 Additionally an information text 3 is displayed in the bottom line The error codes are...

Page 42: ...e error Install heating element cor rectly Have soldering tool checked 8 HEAT ELEMENT Heater defect Check heating element Check soldering station 9 DATA LOST Parameter Configuration data destroyed Res...

Page 43: ...y wipe the soldering tip only just before the start of the sol dering process To obtain good electrical and thermal conductivity occassionally remove the soldering tip and clean the heating element sh...

Page 44: ...lectronic station 80 W antistatic com pl with 1 i Tool soldering iron and holder 0IC 1100A Single parts i CON 1 electronic station 230 24 V 80 W anti static 0IC 113 A i tool soldering iron 24 V 150 W...

Page 45: ...Replacement parts Descriptiont Order no Knurled nut for i Tips 3N 497 Collar for i Tips 3N 539 Knurled nut with jointing sleeve for i Tips 3IT1040 00 Heating element for i Tool 010102J Viscose sponge...

Page 46: ...i Tips i Tips P 5 2 0 2 9 5 30 5 5 2 13 5 34 5 0 3 5 2 30 0 4 9 5 2 35 7 0 4 14 7 0102PDLF02 0102PDLF03L 0102PDLF04 0102PDLF04L 5 2 34 5 0 5 13 5 5 2 30 0 6 9 5 2 32 0 6 11 5 2 29 3 0 7 8 3 0102PDLF0...

Page 47: ...0 6 5 2 1 6 9 5 0 6 30 5 5 2 35 0 8 1 8 14 4 0102CDLF04 0102CDLF12 0102CDLF16 0102CDLF18L 5 2 2 9 5 30 5 0 8 5 2 2 4 9 5 0 8 30 5 0 8 2 4 5 2 14 4 35 5 2 30 5 1 3 2 9 5 0102CDLF20 0102CDLF24 0102CDLF2...

Page 48: ...Tips C 1 2 45 26 45 5 24 1 0 48 5 8 6 20 13 2 4 0 0102CDLF120C 0102CDLF100 0102CDLF200 i Tips S 5 2 30 6 0 4 45 9 5 30 5 5 2 9 5 30 0 6 5 2 35 5 0 6 30 14 5 5 2 34 5 0 8 40 13 5 0102SDLF04 0102SDLF06...

Page 49: ...30 5 1 3 9 5 5 2 30 5 1 5 9 5 5 2 30 5 2 9 5 5 2 30 5 4 9 5 0102ADLF13 0102ADLF15 0102ADLF20 0102ADLF40 i Tips W 5 2 30 5 1 6 9 5 5 2 30 5 2 3 9 5 5 2 30 5 3 5 9 5 0102WDLF16 0102WDLF23 0102WDLF35 i T...

Page 50: ...i CON 1 50 3BA00180 28 04 2008 Rev 1 Operatinginstructions i Tips B 5 2 30 5 45 9 5 2 4 0102BDLF20 Consideration Before you start to solder please remove the possibly existing hose protection nozzle...

Page 51: ...nditions All data published in this manual including specifications concerning products and procedures was determined by us to the best of our knowledge and ability and us ing the most modern technica...