ESAB Caddy Tig 1500i VRD, Instruction Manual

Page 1: ...Caddy Instruction manual 0460 826 374 GB 20190125 Valid for serial no Tig 1500i 711 747 840 xxx xxxx Tig 2200i 747 xxx xxxx Tig 1500i VRD Tig 2200i VRD ...

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Page 3: ...OPERATION 12 5 1 Connections and control devices 12 5 2 Key to symbols 12 5 3 TIG GTAW welding 12 5 4 MMA SMAW welding 13 5 5 Overheating protection 13 5 6 Connection to cooling unit only valid for Tig 2200i 13 5 7 Turning on the power source 13 6 MAINTENANCE 14 6 1 Inspection and cleaning 14 7 TROUBLESHOOTING 15 8 ORDERING SPARE PARTS 16 DIAGRAM 17 ORDERING NUMBERS 23 ACCESSORIES 24 Rights reserv...

Page 4: ...ty precautions must meet the requirements that apply to this type of equipment The following recommendations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to th...

Page 5: ... ELECTRIC AND MAGNETIC FIELDS Can be dangerous to health Welders having pacemakers should consult their physician before welding EMF may interfere with some pacemakers Exposure to EMF may have other health effects which are unknown Welders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together on the same side of your body Secure them with tape...

Page 6: ...quipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances NOTE Dispose of electronic equipment at the recycling facility In observance of European Direct...

Page 7: ...be found in the ACCESSORIES chapter of this manual 2 1 Equipment The power source is supplied with a 3 m 9 84 ft welding cable complete with a TIG torch 3 m 9 84 ft return cable 3 m 9 84 ft mains cable instruction manual for power source and control panel see Ordering information in the ORDERING NUMBERS chapter 2 2 Control panels TA33 TA34 See the separate instruction manual for a detailed descrip...

Page 8: ...ty cycle 220 A 18 8 V 25 duty cycle 150 A 16 0 V 60 duty cycle 120 A 14 8 V 150 A 16 0 V 100 duty cycle 110 A 14 4 V 140 A 15 6 V Permissible load at MMA SMAW 25 duty cycle 150 A 26 0 V 170 A 26 8 V 60 duty cycle 100 A 24 0 V 130 A 25 2 V 100 duty cycle 90 A 23 6 V 110 A 24 4 V Power factor at maximum current TIG GTAW 0 98 0 99 MMA SMAW 0 99 0 99 Efficiency at maximum current TIG GTAW 77 73 0 MMA ...

Page 9: ...e All types intended for TIG GTAW welding 5 bar 72 5 psi All types intended for TIG GTAW welding 5 bar 72 5 psi Insulation class transformer H H Enclosure class IP 23 IP 23 Application class Duty cycle The duty cycle refers to the time as a percentage of a ten minute period that you can weld or cut at a certain load without overloading The duty cycle is valid for 40 C 104 F or below Enclosure clas...

Page 10: ...e technical data in the TECHNICAL DATA chapter 4 1 Location Position the welding power source such that its cooling air inlets and outlets are not obstructed 4 2 Mains power supply Check that the welding power source is connected to the correct mains power supply voltage and that it is protected by the correct fuse size A protective earth connection must be made in accordance with regulations Rati...

Page 11: ...74 11 ESAB AB 2019 NOTE The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations For other regions supply cables must be suitable for the application and meet local and national regulations ...

Page 12: ...on for the TIG GTAW torch MMA SMAW return cable or welding cable 2 Connection for the remote control unit only for control panel TA34 7 Mains switch 3 Control panel see separate instruction manual 8 Mains cable 4 Connection for the TIG GTAW torch 9 Connection for shielding gas 5 Connection for gas to the TIG GTAW torch 5 2 Key to symbols MMA SMAW TIG GTAW 5 3 TIG GTAW welding Before using the Tig ...

Page 13: ...has two thermal overload trips which operate if the internal temperature becomes too high A fault code is shown in the panel They reset automatically when the temperature has fallen 5 6 Connection to cooling unit only valid for Tig 2200i Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates to connect or carry out service maintenance or repa...

Page 14: ...y any faults in the product during the warranty period 6 1 Inspection and cleaning Power source Check regularly that the welding power source is not clogged with dirt How often and which cleaning methods apply depend on the welding process arc times positioning of power source and the surrounding environment It is normally sufficient to blow down the power source with dry compressed air reduced pr...

Page 15: ...ck the mains power supply The welding current is interrupted during welding Check to see whether the thermal cut outs have tripped Check the mains power supply fuses The thermal cut out trips frequently Make sure that you are not exceeding the rated data for the welding power source i e that the unit is not being overloaded Make sure that the power source is clean Poor welding performance Check th...

Page 16: ...uropean standards IEC EN 60974 1 IEC EN 60974 3 and IEC EN 60974 10 Class A It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard Spare parts and wear parts can be ordered through your nearest ESAB dealer see esab com When ordering please state product type serial number designation and spare part...

Page 17: ...DIAGRAM 0460 826 374 17 ESAB AB 2019 DIAGRAM Tig 1500i TA34 ...

Page 18: ...DIAGRAM 0460 826 374 18 ESAB AB 2019 ...

Page 19: ...DIAGRAM 0460 826 374 19 ESAB AB 2019 Tig 1500i TA33 ...

Page 20: ...DIAGRAM 0460 826 374 20 ESAB AB 2019 ...

Page 21: ...DIAGRAM 0460 826 374 21 ESAB AB 2019 Tig 2200i TA33 TA34 ...

Page 22: ...DIAGRAM 0460 826 374 22 ESAB AB 2019 ...

Page 23: ...0i TA34 Australian version incl welding kit and Tig torch TXH 201 4 m 0460 447 074 Instruction manual Control panel Caddy TA33 TA34 0459 839 025 Spare parts list Welding power source Tig 1500i 0459 839 026 Spare parts list Welding power source Tig 2200i 0459 839 028 Spare parts list Control panel Caddy TA33 0459 839 028 Spare parts list Control panel Caddy TA34 Instruction manuals and the spare pa...

Page 24: ...6 Trolley for 20 50 litre 5 3 13 2 gal gas bottle 0460 330 880 Trolley for 20 50 litre 5 3 13 2 gal gas bottle 0700 300 538 0700 300 544 0700 300 552 0700 300 555 Tig torch TXH 151 4 m 13 1 ft TXH 151 8 m 26 2 ft TXH 201 4 m 13 1 ft TXH 201 8 m 26 2 ft 0700 300 624 0700 300 626 0700 300 628 0700 300 630 Tig torch TXH 151r 4 m 13 1 ft TXH 151r 8 m 26 2 ft TXH 201r 4 m 13 1 ft TXH 201r 8 m 26 2 ft ...

Page 25: ...M1 10Prog CAN Choice of on of 10 programs MIG MAG GMAW voltage deviation TIG GTAW and MMA SMAW current deviation Only with TA34 0459 491 883 Remote control unit AT1 CAN MMA SMAW and TIG GTAW current Only with TA34 0459 491 884 Remote control unit AT1 CF CAN MMA SMAW and TIG GTAW rough and fine setting of current Only with TA34 0700 006 884 0700 006 885 Welding cable kit Return cable kit 0459 544 8...

Page 26: ...ACCESSORIES 0460 826 374 26 ESAB AB 2019 0460 315 880 Foot pedal TI Foot CAN Only with TA34 0460 144 880 0460 509 880 Cooling unit CoolMini Assembly kit Only for Tig 2200i ...

Page 27: ...ACCESSORIES 0460 826 374 27 ESAB AB 2019 ...

Page 28: ...For contact information visit esab com ESAB AB Lindholmsallén 9 Box 8004 402 77 Gothenburg Sweden Phone 46 0 31 50 90 00 http manuals esab com ...