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WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

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Install and earth the welding unit in accordance with applicable standards.

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Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

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Insulate yourself from earth and the workpiece.

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Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

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Keep your head out of the fumes.

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Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S

Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.

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Protect bystanders with suitable screens or curtains.

FIRE HAZARD

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Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

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Protect your ears. Use earmuffs or other hearing protection.

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Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

GB

Summary of Contents for Miggytrac 1001

Page 1: ...GB Valid for serial no 0536 0449 476 001 GB 2011 08 16 Miggytrac 1001 Instruction manual...

Page 2: ...iggytrac 1001 from serial number 0536 2005 w 36 complies with standard EN 12100 2 and EN 60204 1 in accordance with the requirements of directive 98 37 EEC and with standard EN 61000 6 2 and also EN 6...

Page 3: ...al data 7 3 INSTALLATION 8 3 1 General 8 3 2 Other connections 9 4 OPERATION 13 4 1 General 13 4 2 Start stop of carriage 13 4 3 Welding 13 4 4 Magnet 13 5 MAINTENANCE 14 5 1 General 14 5 2 Daily 14 5...

Page 4: ...n S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorised person is stationed within the working area of the equipment wh...

Page 5: ...is safe FUMES AND GASES Can be dangerous to health S Keep your head out of the fumes S Use ventilation extraction at the arc or both to take fumes and gases away from your breathing zone and the gene...

Page 6: ...able No external power is necessary Miggytrac 1001 is a small compact motor driven carriage on which an ESAB standard welding gun can easily be fitted The four driving wheels together with a powerful...

Page 7: ...ly voltage 36 46 VAC Power 20 W Welding speed 150 1200 mm min Dimensions l x w x h 266x257x261 mm Weight 7 kg Slide adjustment 20 mm Remote control socket Volt and ampere wire feed Max values remote c...

Page 8: ...ed units please contact your nearest ESAB retailer In the case of welding at a great distance from the feed unit an intermediate wire feed unit MEK 25 can be connected Miggytrac 1001 can also be power...

Page 9: ...e feed unit is necessary ESABFeed 30 2 with control panel M11 Miggytrac 1001 cannot be connected to this feed unit ESABFeed 30 4 och 48 4 with M12 control panel It is not possible to adjust the voltag...

Page 10: ...ticker 1 S Mount the switch with the cabling 2 S Open the socket for remote control connection 3 S Fit the cabling 4 S Fit the remote control socket on the front panel 5 S Connect the cabling with the...

Page 11: ...ote control connection 2 S Fit the cabling 3 S Fit the remote control socket on the front panel 4 S Mount the switch with the cabling on the printed circuit board 5 S Connect the cabling with the prin...

Page 12: ...nnecting Miggytrac 1001 to other feed units use the transformer and the control cable you find under Accessories on page 15 10 kohm F G Start Stop function J Reference K Reference welding voltage L Re...

Page 13: ...tion between the drive wheels and the foundation increases resulting in a more stable carraiage despite its low weight The magnet is switched On Off using a twist grip on top of the chassis 4 2 Start...

Page 14: ...to rectify any faults on the machine during the warranty period 5 2 Daily S Check that all cables and plugs are in good condition S Switch off the magnet and clean the bottom of the carriage S Clean...

Page 15: ...er 0457 467 880 x Welding screen 0457 463 880 Bracket for water cooled PSF 0457 357 251 7 ORDERING OF SPARE PARTS Miggytrac 1001 is designed and tested in accordance with the international and Euro pe...

Page 16: ...Dimension drawing 16 fhc1dim...

Page 17: ...Diagram SW1 SW2 17 fhc1diag...

Page 18: ...18 sida...

Page 19: ...Spare parts list 19 spare Edition 2011 08 16...

Page 20: ...otentiometer knob 10 0457357241 Vertical slide house 11 0398145808 Intermediate bracket 12 0417855009 Lever 13 0457357272 Knob slides 14 0457357130 Magnetic lifting device 15 0457357003 Chassis 1001 1...

Page 21: ...21 miggy1001...

Page 22: ...1 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Ai...

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