ESAB Multimaster 300, Instruction Manual

Page 1: ...Multimaster300 300X MIG TIG STICK WELDING PACKAGE 0558007770 06 2010 Instruction Manual...

Page 2: ...from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a ser vice facility designated by the manufacturer Be sure this information reaches t...

Page 3: ...nections 24 3 4 Voltage Changeover 24 3 5 Secondary Output Connections 25 3 6 NAS Torch Connections 26 3 7 Wire Feeder Mechanism 26 3 8 Connection of Shielding Gas Supply 27 4 0 Operation 29 4 1 Stand...

Page 4: ...4 table of contents...

Page 5: ...5 Protect other personnel from arc rays and hot sparks with a suitable non flammable partition or curtains 6 Usegogglesoversafetyglasseswhenchippingslag orgrinding Chippedslagmaybehotandcanflyfar Bys...

Page 6: ...2 ExposuretoEMFmayhaveotherhealtheffectswhich are unknown 3 Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tap...

Page 7: ...available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 EQUIPMENT MAINTENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Alwaysha...

Page 8: ...Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances Meaning of symbols As used throughout this manual Means Atten tion Be Alert Your safety is involved Meansimmed...

Page 9: ...s del arco y chis pascalientesconunacortina adecuadano flamable como divisi n 6 Usecaretaprotectoraadem sdesusgafasdesegu ridad cuando est removiendo escoria o puliendo La escoria puede estar caliente...

Page 10: ...2 Exponerseacamposelectromagn ticos EMF puede causar otros efectos de salud a n desconocidos 3 Los soldadores deber n usar los siguientes proced imientos para minimizar exponerse al EMF A Mantenga el...

Page 11: ...IENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede causar da o o muerte Por lo tanto 1 Siempre tenga personal cualificado para efec tuar l a instalaci n diagn stico y mantenimiento del equipo No...

Page 12: ...n Est Alerta Se trata de su seguridad Significa riesgo inmediato que de no ser evadido puede resultar inmediatamente en serio da o personal o la muerte Significa el riesgo de un peligro potencial que...

Page 13: ...tection Ils r capitulent les informations de pr caution provenant des r f rences dans la section des Informations de s curit suppl mentaires Avant de proc der l installation ou d utiliser l unit assur...

Page 14: ...aise persiste 4 Consultez ANSI ASC Standard Z49 1 la page suivante pour des recommandations sp cifiques concernant la ventilation 1 Assurez vous que le ch ssis de la source d alimentation est branch a...

Page 15: ...z contenant des chimiques consid res par l tat de la Californie comme tant une cause des malformations cong nitales et dans certains cas du cancer California Health Safety Code 25249 5 et seq MANIPULA...

Page 16: ...Soyez vigilant Votre s curit est en jeu Signifie un danger imm diat La situation peut entra ner des blessures graves ou mortelles Signifieundangerpotentielquipeutentra nerdes blessures graves ou mort...

Page 17: ...12FT CO2 Packages with 12ft GM 250 Torch MT 250SG 0558101418 MM 300 230V NAS 12FT MT250 SG 0558101428 MM 300 575V NAS 12FT MT250 SG Packages with 12ft GM 250 Torch ST 23A 0558101420 MM 300 230V NAS 1...

Page 18: ...vac 1 phase 50 50 Hz 0558007778 230 575 vac 1 phase 50 60 Hz 0558007779 If TIG Set with Thumb Control Remote is desired for the above add one of the TIG Stick sets listed on the next page If you wish...

Page 19: ...15 ft Electrode Holder 12 5 ft or 25 ft HW 17V 2TL Torch Torch Accessory Kit Remote Control Module TC 2B Thumb Control and TIG Handbook TIG Stick Set 12 5 ft 0558004449 TIG Stick Set 25 ft 0558004450...

Page 20: ...uilt into the power source cabinet housed separately from the welding machine electri cal components Cooling air is not drawn through the wire feedercompartmentorelectroniccontrolsreducingexposure to...

Page 21: ...r 400 Mig Gun 15 Work Cable and Clamp Simple To Use Weld Controls Figure 1A Components Large Easy To Read Digital Displays for Wire Speed Amps and Volts Simple and quick polarity change over section 2...

Page 22: ...th Small Parts Tray Primary Input Voltage Reconnect Panel under this cover 4 Roll Drive Stand Adaptable Spindle Assembly Inductance Burnback Preflow postflow Spot Options Figure 1B Components section...

Page 23: ...bar To install the handle in its proper position do the following A Removethetwosheetmetalscrewsfromthebracketson each side of the front handle assembly See Figure 3A B Removefronthandleassemblyandrev...

Page 24: ...ct or breaker can be wired to a single phase system or two conductors of a three phase system A third conductor for grounding must be connected between the disconnect and the receptacle Thetermi nalla...

Page 25: ...nput Terminal Board 230 460 575 Vac Model 575 Vac Configuration Figure 4D Input Terminal Board 208 230 Vac Model 208 Vac Configuration Figure 4E Input Terminal Board 208 230 Vac Model 230 Vac Configur...

Page 26: ...iameter wire the large groove feeds 052 in wire for the MultiMaster 300X the small groove feeds 035 in diameter wire the large groove feeds 045 in wire The groove nearest the gear motor feeds the wire...

Page 27: ...se drag or counterclock wise to decrease it Drag should be just enough to limit wire overrun 3 8 CONNECTION OF SHIELDING GAS SUPPLY 3 8 1 R 33 FM 320 Flowmeter Regulator The R 33 FM 320 Flowmeter Regu...

Page 28: ...icalcomponents in the regulator When the gauge needle stops moving then open the cylinder valve fully I Using a leak test solution such as P N 998771 8 oz ctr or soapy water test for leakage around th...

Page 29: ...retains the welding conditions After welding stops the display will continue to show the last welding current and voltage sampled for 10 seconds then returns to 0 Figure 11 Burnback Control 4 1 8 TIG...

Page 30: ...age Set MIG Current Set STICK TIG Wire Feed Speed Trim IPM Figure 12 Control Panel Main Power Switch Spool Gun Control Module Option Remote Control Module Option Mig Gun NAS Connection Positive Output...

Page 31: ...adjust this control as desired to optimize personal preferences of weld ing characteristics OPTIONAL PN 0558002889 Figure 15 This optional control is mounted in place of the standard burnback control...

Page 32: ...Step 2 Place theWELD PROCESS 1 switch in the MIG cen ter position then press the PRESET button Step 3 Turn the Wire Feed Speed Knob 3 to the desired speed in the top digital display window Step 4 Turn...

Page 33: ...052 1 4mm Argon 25 CO2 or 100 CO2 as recommended in product data sheet Polarity DCEP Electrode Positive Polarity DCEP Electrode Positive Polarity DCEP Electrode Positive Polarity DCEN Electrode Negati...

Page 34: ...n Figure 20 TIG Polarity Connection Figure 21 TIG Front Control Panel Table 4 TIG PARAMETERS CHART When the WELD PROCESS switch is moved to the TIG or STICK position electrode becomes electrically HOT...

Page 35: ...Connection NOTE Due to built in Arc Force control the Actual current while weld ingmaydifferfromthe Pre set value Iftheweldingvoltagefalls below 23 volts the actual welding current will be greater tha...

Page 36: ...the end of the electrode touches the plate The arc will then strike Once the electrode scratches the plate retract the torch approximately 1 8 This will establish the arc The arc can be struck on the...

Page 37: ...Multimaster300 300X POSTE DE SOUDAGE MIG TIG OU LECTRODE ENROB E 0558007770 06 2010 Manuel d instructions FR CAN...

Page 38: ...fication par une personne autre que le fabricant ou un centre de service d sign par le fabricant ASSUREZ VOUS QUE CETTE INFORMATION EST DISTRIBU E L OP RATEUR VOUS POUVEZ OBTENIR DES COPIES SUPPL MENT...

Page 39: ...ctions de sortie secondaires 51 3 6 Connecteurs torches pour NAS 52 3 7 M canisme de d vidoir 52 3 8 Connexions du d bit de gaz de protection 53 4 0 Fonctionnement 55 4 1 Commandes standards 55 4 2 Co...

Page 40: ...40 TABLE DES MATI RES...

Page 41: ...orc 3 Le lieu de travail doit tre am nag convenablement pour acqu rir le mat riel en toute s curit libre de courants d air 4 quipement de s curit personnelle Vous devez toujours utiliser un quipement...

Page 42: ...es projections peuvent causer un incendie Assurez vous qu il n y a pas de mat riel inflammable proximit de l appareil BRUIT un bruit excessif peut endommager la capacit auditive Prot gez vos oreilles...

Page 43: ...12FT CO2 Packages with 12ft GM 250 Torch MT 250SG 0558101418 MM 300 230V NAS 12FT MT250 SG 0558101428 MM 300 575V NAS 12FT MT250 SG Packages with 12ft GM 250 Torch ST 23A 0558101420 MM 300 230V NAS 1...

Page 44: ...400 NAS torch 208 230 vac 1 phase 50 50 Hz 0558007778 230 575 vac 1 phase 50 60 Hz 0558007779 If TIG Set with Thumb Control Remote is desired for the above add one of the TIG Stick sets listed on the...

Page 45: ...ee connector 1 male 2 female 13792804 Tig Stick Sets Includes 15 ft Electrode Holder 12 5 ft or 25 ft HW 17V 2TL Torch Torch Accessory Kit Remote Control Module TC 2B Thumb Control and TIG Handbook TI...

Page 46: ...atre galets d entra nement est int gr dans l armoire de la g n ratrice et est situ dans un compartiments par desautrescomposants lectriques L air de refroidissement ne circule pas travers le compartim...

Page 47: ...travail de 15 avec pince Commandes de soudage faciles utiliser Figure 1A Composants Affichage num rique large pour la vitesse du c ble l amp rem tre et le voltm tre facile lire Changement de polarit...

Page 48: ...Panneau de raccordement de la tension d entr e principale sous ce couvercle Support pour 4 galets d entra nement Ensemble de l axe adaptable pr d bit postd bit soudage par points anticollage en optio...

Page 49: ...nue Pour installer la poign e dans la bonne position suivez les tapes suivantes A Enlevezlesdeuxvis t ledespattesdefixationsetrouvant de chaque c t de l assemblage de la poign e avant Voir la figure 3...

Page 50: ...joncteur peut tre branch soit un syst me monophas soit deux conducteurs triphas s Un troisi meconducteurassurantlamise terredoit trebranch entre le sectionneur et la prise La borne tiquet e GRD est br...

Page 51: ...d le 208 230 vca Configuration 575 vca Figure 4D borne d entr e mod le 208 230 vca Configuration 208 vca Figure 4E borne d entr e mod le 230 460 575 vca configuration 230 vca 3 5 CONNEXIONS DE SORTIE...

Page 52: ...d un diam tre de 0 045 po tandis que la plus large entra ne le fil d un diam tre de 0 052 po 300 la petite gorge est destin e au fil d un diam tre de 0 035 po tandis que la plus large entra ne le fil...

Page 53: ...e tra nage devrait tre suffisamment bas pour emp cher au fil de trop se d vider 3 8 CONNEXION DU D BIT DE GAZ DE PROTECTION 3 8 1 D bitm tre r gulateur R 33 FM 320 Le d bitm tre r gulateur R 33 FM 320...

Page 54: ...r Lorsque l aiguille de l indicateur ne bouge plus ouvrez le robinet de la bouteille fond I Enutilisantunesolutionpouressaid tanch it telleque lapartienum ro998771 8ozrce oudel eausavonneuse v rifiezq...

Page 55: ...de la tension et su soudage resteront affich es pour une dur e de 10 secondes avant de se remettre 0 Figure 11 Commande d anticollage 4 1 8 SOUDAGE TIG ET LECTRODE ENROB E En fonctionTIG et LECTRODE...

Page 56: ...la tension MIG R glage du courant lectrode enrob e mig Fonction de vitesse du d vidoir PPM Figure 12 Panneau de commande interrupteur d alimentation principal module de commande pour pistolet d vidoir...

Page 57: ...rateurpeutr glercettecommandeselonses sp cifications d applications de soudage personnelles 4 2 2 PR D BIT POSTD BIT SOUDAGE PAR POINTS ANTICOLLAGE A Pr d bit postd bit La commande de PR D BIT sert r...

Page 58: ...SET tape 3 R glez le s lecteur de r glage de vitesse d entra nement du fil WIRE FEED SPEED 3 la vitesse d sir e la vitesse est indiqu e sur l cran d affichage num rique sup rieur tape 4 R glez le s le...

Page 59: ...mm 052 1 4mm 052 1 4mm Argon 25 CO2 or 100 CO2 as recommended in product data sheet Polarity DCEP Electrode Positive Polarity DCEP Electrode Positive Polarity DCEP Electrode Positive Polarity DCEN Ele...

Page 60: ...GE TIG Lorsque le s lecteur de proc d est la position TIG ou LECTRODE ENROB E l lectrode est charg e L lec trode ne doit pas venir au contact du potentiel de terre avant que vous soyez pr t e commence...

Page 61: ...tr elpeutnepascorrespondreaucourantpr r gl Si la tension de soudage devient inf rieure 23 V le courant de soudage r el sera sup rieur au courant pr r gl Figure 23 Panneau de commande avant pour le sou...

Page 62: ...on ce que l extr mit de l lec trodetouchelaplaquette L amor agedel arcseproduira D s que l amor age d arc a eu lieu retirez l lectrode de fa on ce qu elle soit environ 1 8 Cela permettra d tablir l a...

Page 63: ...ve insulation and other electrical hazards IF UNINSULATED CABLE AND PARTS ARE NOT RE PLACED AN ARC CAUSED BY A BARE CABLE OR PART TOUCHING A GROUNDED SURFACE MAY DAMAGE UNPROTECTEDEYESORSTARTAFIRE BOD...

Page 64: ...contactor These thermal switches will reset auto maticallyaftertheheatsinkortransformerwindingshave cooled to a safe level While de energized the contactor can not be oper ated But if the gun trigger...

Page 65: ...rts Refer to the Communications Guide located on the back page of this manual for a list of customer service phone numbers 6 2 Ordering 6 0 Replacement Parts Items listed in the following Bill of Mate...

Page 66: ...66 section 6 replacement parts...

Page 67: ...67 section 6 replacement parts 26...

Page 68: ...68 section 6 replacement parts...

Page 69: ...69 section 6 replacement parts...

Page 70: ...70 section 6 replacement parts...

Page 71: ...71 section 6 replacement parts...

Page 72: ...72 section 6 replacement parts...

Page 73: ...73 section 6 replacement parts...

Page 74: ...74 section 6 replacement parts...

Page 75: ...75 section 6 replacement parts...

Page 76: ...76 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 77: ...77 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 78: ...78 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 79: ...79 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 80: ...80 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 81: ...81 section 6 replacement parts Mulitmaster 300 Mulitmaster 300X...

Page 82: ...Axle Pressure Roll Locating Pin Nut Pressure Roll Axle Circlip Retaining Screw Pressure Arm Spring Bogie Auto Lift Spring to Pressure Arm Auto Lift Spacer Tube Small Spacer Tube Big DESCRIPTION Space...

Page 83: ...in 0 8 mm 035 in 0 9 mm 045 in 1 2 mm 030 in 0 8 mm 035 in 0 9 mm 040 in 1 0 mm 045 in 1 2 mm 052 in 1 4 mm 1 16 in 1 6 mm 5 64 in 2 0 mm 0558001499 0558001499 0558001498 0558001498 030 in 0 8 mm 035...

Page 84: ...section 6 replacement parts...

Page 85: ...revision history 1 Original release April 2008 2 revision June 2009 updated replacement parts per ECN 093115 3 revision June 2010 changed name to 300 300X updated BOM s...

Page 86: ...x 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Information...