6.0
150
6.4 Model Specific Parts BOM
SECTION 6
REPlACEMENT PARTS
0558007884
PC1600 Mech 400V
CE
0558007234
PC1600 400V CE
0558007636
PC1600 400V
0558007237
PC1600 575V BL
0558007883
PC1600 Mech
230/460V
0558007230F
PC1600 230/460V BL
0558007230
PC1600 230/460V
ITEM #
Part #
Description
Symbol
1
1
1
14
0558007151 INDUCTOR INPUT
L1
1
1
1
1
0558007149 REACTOR LINE 3 PHASE
L1
1
1
1
16
0558007189 XFMR MAIN 230/460V
T1
1
0558007191 XFMR MAIN 575V
T1
1
1
1
0558007190 XFMR MAIN 400V
T1
1
1
1
1
24
0558007068
BRIDGE RECTIFIER 110A
1600V
BR1
1
1
1
0558007077
BRIDGE RECTIFIER 160A
1600V
BR1
2
2
2
2
2
2
25
0558008052 IGBT DUAL 200A 600V
Q101,102
2
0558005462 IGBT DUAL 150A 1200V
Q101,102
1
1
33
0558038337 PC BOARD - REMOTE
PCB6
1
1
34
0455803881
PC BOARD - EMC FILTER
50A
PCB7
4
4
4
4
36
0558007161
CAPACITOR ALUM 4100uF
300VDC
C37,40,44,47
4
4
4
0558007162
CAPACITOR ALUM 5400uF
300VDC
C37,40,44,47
1
1
1
1
44
0558007183
SWITCH VOLTAGE
SELECTOR
SW2
1
1
1
1
52
0558954065 OVERLAY Bilingual Codes
1
1
0558954069 OVERLAY Plain
1
2
2
2
63
0558007184
CONNECTOR MINI-
COMBICON 2 PIN
P3,21
1
65
951005
CONNECTOR COMBICON 3
PIN
P44
1
1
66
951016
CONNECTOR COMBICON 10
PIN
P1
1
1
68
0558007890
RECEPTACLE / CABLE ASSY
14 PIN
J2
1
1
1
81
030354
ADAPTOR 1/4NPTM 1/4 ID
HOSE
1
1
95
526652
STRAIN RELIEF ZINC 1/2”
1
2
2
2
1
1
103
23610197
PLUG HOLE .875 DIA
1
1
1
1
1
111
60909075
CLOSURE TAPERED
CAPLUG #4
?
?
?
114
99510498
TUBING PVC, 600V, 1/2”
BLACK
Summary of Contents for PowerCut 1600
Page 16: ...3 0 16 section 3 SPECIFICATIONS 3 4 Machine Operation Flowchart...
Page 27: ...4 2 27 4 2 Control Transformer T2 0558007188 SECTION 4 DESCRIPTION OF OPERATION...
Page 30: ...4 3 30 4 3 Input Bridge 0558007068 0558007077 SECTION 4 DESCRIPTION OF OPERATION...
Page 35: ...4 6 35 blank...
Page 38: ...4 8 38 4 8 PCB1 Control Board 0558038317 SECTION 4 DESCRIPTION OF OPERATION 4 10 6 8 5 3 11 7...
Page 52: ...4 8 52 4 8 14 PCB1 Layout 0558038317 SECTION 4 DESCRIPTION OF OPERATION...
Page 60: ...4 10 60 4 10 2 Power PC Board Schematic 2 0558038315 SECTION 4 DESCRIPTION OF OPERATION 3 14 8...
Page 67: ...4 10 67 4 10 7 Power Board_PCB2 Control Relays 0558038315 SECTION 4 DESCRIPTION OF OPERATION...
Page 77: ...4 10 77 4 10 16 Buss Supply IGBT SECTION 4 DESCRIPTION OF OPERATION...
Page 91: ...4 11 91 4 11 Power Driver 0558038335 SECTION 4 DESCRIPTION OF OPERATION...
Page 109: ...4 19 109 SECTION 4 DESCRIPTION OF OPERATION 4 19 PT38 Plasma Torch...
Page 110: ...4 19 110 SECTION 4 DESCRIPTION OF OPERATION 4 19 PT38 Plasma Torch...
Page 113: ...5 0 113 5 1 Wiring Diagram 230 460 Volt 0558007543 section 5 WIring diagrams...
Page 114: ...5 0 114 5 1 Wiring Diagram 230 460 Volt 0558007543 section 5 WIring diagrams...
Page 115: ...5 0 115 5 1 Wiring Diagram 230 460 Volt 0558007543 section 5 WIring diagrams...
Page 116: ...5 0 116 section 5 WIring diagrams 5 1 Wiring Diagram 230 460 Volt 0558007543...
Page 117: ...5 0 117 section 5 WIring diagrams 5 1 Wiring Diagram 230 460 Volt 0558007543...
Page 118: ...5 0 118 5 2 Wiring Diagram 400 400V CE 0558007547 section 5 WIring diagrams...
Page 119: ...5 0 119 section 5 WIring diagrams 5 2 Wiring Diagram 400 400V CE 0558007547...
Page 120: ...5 0 120 5 2 Wiring Diagram 400 400V CE 0558007547 section 5 WIring diagrams...
Page 121: ...5 0 121 section 5 WIring diagrams 5 2 Wiring Diagram 400 400V CE 0558007547...
Page 122: ...5 0 122 5 2 Wiring Diagram 400 400V CE 0558007547 section 5 WIring diagrams...
Page 123: ...5 0 123 section 5 WIring diagrams 5 2 Wiring Diagram 400 400V CE 0558007547...
Page 124: ...124 5 3 Wiring Diagram 575V 0558007545 section 5 WIring diagrams...
Page 125: ...125 section 5 WIring diagrams 5 3 Wiring Diagram 575V 0558007545...
Page 126: ...126 5 3 Wiring Diagram 575V 0558007545 section 5 WIring diagrams...
Page 127: ...127 section 5 WIring diagrams 5 3 Wiring Diagram 575V 0558007545...
Page 128: ...128 5 3 Wiring Diagram 575V 0558007545 section 5 WIring diagrams...
Page 129: ...129 section 5 WIring diagrams 5 3 Wiring Diagram 575V 0558007545...
Page 130: ...130 blank...
Page 135: ...6 0 blank 135...
Page 136: ...6 0 136 section 6 replacement parts 6 3 Front 0558007540...
Page 140: ...6 0 140 6 3 Top 0558007540 section 6 replacement parts...
Page 144: ...6 0 144 section 6 replacement parts 6 3 Left Inside2 0558007540...
Page 146: ...6 0 146 section 6 replacement parts 6 3 Rear View 0558007540...
Page 148: ...6 0 148 6 3 Front Rear Isometric Views 0558007540 section 6 replacement parts...
Page 159: ...159 section 7 mechanized conversion 20 Trim all tie wraps and replace the unit s cover...
Page 166: ...10 166 SECTION 9 General information 10 3 Ohm s and Watt s Laws...
Page 171: ...10 171 10 6 Ohm Testing SECTION 9 General information...
Page 172: ...10 172 10 7 Diode Testing SECTION 9 General information...
Page 173: ...10 173 10 8 Ripple SECTION 9 General information...
Page 174: ...10 174 10 9 Voltage Measurement SECTION 9 General information...
Page 178: ...10 178 IGBT Tester Schematic 10 10 1 IGBT Testing SECTION 8 General information...
Page 182: ...182 revision history Original release 11 2008 1...