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Trouble Shooting

 

Problem Cause 

Remedy 

Motor cycles on and off 

• 

Excessive belt tension 

• 

Blower shaft not spinning freely 

• 

Circuit breaker not large enough 

• 

Adjust belt tension 

• 

Lubricate or replace bearings 

• 

Consult a licensed electrician 

Fails to start 

• 

No electrical power 

• 

Circuit breaker tripped or fuse blown 

• 

Check all electrical connections and cords 

• 

Reset circuit breaker or replace fuse 

Water draining from overflow 

• 

Float improperly adjusted 

• 

Adjust float 

Blower vibrates excessively 

• 

Belt or pulley loose 

• 

Blower wheel out of balance or out of alignment 

• 

Debris in blower housing 

• 

Adjust belt or tighten pulley 

• 

Replace the blower wheel 

• 

Clear debris 

Not cooling 

• 

Blocked water lines 

• 

Windows opened too little or too much. 

• 

Uneven pad wetting 

• 

Pump clogged or failed 

• 

Pads plugged with dirt and water deposits 

• 

Clear incoming water line, float and water distributor of blockages. 

• 

Adjust window openings 

• 

Level water trays, check for blocked water slots in water trays 

• 

Clean pump or replace 

• 

Replace pads 

 

This cooler is equipped with an automatic thermally protected motor.  If it shuts off on its own for any reason, it 

can restart without warning.

  

If this occurs, check into the problem before permanent damage occurs. 

 

Maintenance 

Once a month during cooling season, inspect your cooler for leaks, proper belt tension and 
alignment, blocked water lines and excessive residue build-up on the pads. 

 

• 

To adjust belt tension, loosen the 4 Adjustment Bolts (2 each side) on the Motor Mount.  Adjust 
belt tension so that 3 pounds of pressure (lightly push with one finger) will cause the belt to 
deflect ¾”, as shown.  Retighten the Adjustment Bolts. 

 

• 

Use SAE 20W or SAE 30W non-detergent oil to lube the bearings.  Place 2 to 3 drops in the 
bearing oil cups at the beginning of the season and no more than once a season during cooling 
season.  If the motor has oil holes (usually plugged with yellow caps that read “OIL” at either 
end of the motor) oil the motor also, following the same procedure as for bearings. 

3/4"

 

Note: 

Excessive oil in the bearings may leak out and be drawn into the air stream.  

Excessive oil in the motor may leak onto the motor windings and damage the motor. 

 

• 

To replace pads 

1. Remove louver from cooler.

 

 

2. Unhook pad holders and remove. 
3. Remove and discard old pad. 
4. Clean water deposits from the louver.  If the paint is chipped or rust spots occur sand the 

spots and paint with a rust resistant exterior paint. 

5. Place new filter in louver and tuck in to prevent hot air from bypassing. 
6. Replace pad holders and hook into place. 
7. Replace louver in cooler. 

Note: 

It is best to replace filter pads at the end of the season.  Old filter pads soak up lime 

and salts that can rust louvers and the cabinet during the wet, rainy winter months. 

 

• 

At the end of the season 

1. Remove the Overflow Tube and let the water drain from the reservoir.  (The bushing is 

threaded to accept a standard garden hose. If desired, a garden hose may be used to 
route water away from your house.)  Replace the Overflow Tube when you start the cooler 
for the next season. 

2. Rinse dirt and debris from the pan and clean any water deposits that may have collected 

in the reservoir or on any interior surface of the cooler. 

3. If the paint is chipped or rust spots occur sand the spots and paint with a rust resistant 

exterior paint. 

4. Remove the belt and hang it from the motor pulley. 

Note: 

Do not get water on the Fan Motor or Pump Motor.  This will cause damage. 

 

• 

If freezing weather occurs in your area, it is best to shut off the water supply at the source and drain the supply line to 
the cooler. 

 

• 

A cooler cover is recommended to prevent rain and weather from damaging your cooler. 

 

• 

To prevent the Shaft from rusting, coat with a wax based lubricant.  Allow Lubricant to dry completely and all fumes to 
disperse before turning on the cooler. 

70932 

Rev. 6/02 

Summary of Contents for N3000S

Page 1: ...00S N4000S N4500S N5500S N6500S N3100D N4300D N4800D N5600D N6600D Less Motor Units N30S N40 45S N55 65S N31D N43 48D N56 66D READ AND SAVE THIS INSTRUCTION MANUAL Side and Down Discharge Evaporative...

Page 2: ...rotective eyewear and other applicable safety gear Never wear slippery soled shoes when working on a roof Never use a cooler without connecting it to a duct system or without a sturdy mesh guard over...

Page 3: ...o securely fasten all four corners of cooler to stand or pad 9 Caulk duct to the cooler Ensure roof or wall opening is sealed well Duct Work The most important principle in duct construction is to kee...

Page 4: ...est cold water pipe and install a saddle valve assembly Route tubing to cooler Place Compression Nut and Ferrule over end of tubing Insert the tubing into float valve and tighten Compression Nut to se...

Page 5: ...amps remove the belt loosen the adjustment set screw and close the pulley one full turn Tighten the adjustment set screw replace the belt and check amperage again Repeat as necessary until amperage re...

Page 6: ...ng season If the motor has oil holes usually plugged with yellow caps that read OIL at either end of the motor oil the motor also following the same procedure as for bearings 3 4 Note Excessive oil in...

Page 7: ...10 Blower wheel 30318 30322 30323 30318 30322 30323 11 Shaft 30241 30238 02 30238 01 30241 30238 02 30238 01 12 Bearing 70926 2 60PB 2 60PB 2 583000 2 60PB 2 60PB 2 13 Thrust washer 501244 2 501241 2...

Page 8: ...ing and trouble free operation Service your cooler at the beginning of the season and inspect it several times during the season Filter Pads Change the filter pads at least twice a year Hard water are...

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