Esta 60.000, Installation Instructions Manual

Page 1: ...ns DDE 1500 DDE 1500 Order No 60 000 DDE 1500 Alu Mix Order No 60 000 001 Do not use this product unless you have read the operating instructions and understood them Translation of Original operating instructions 60000 08 03 ...

Page 2: ...orbidden without explicit consent Violators will be liable for damages All rights to patent utility or design registration are reserved The warranty can only be accepted if the following conditions are met Professional transport Professional assembly commissioning and operation using these operating instructions Verifiable compliance with the prescribed maintenance intervals Operation of the produ...

Page 3: ...ion check 18 5 4 Commissioning 19 5 5 Suction line connection 19 5 6 Troubleshooting during commissioning 20 6 Operating instructions 20 6 1 Switching the product on 20 6 2 Operating the product 20 7 Maintenance troubleshooting 22 7 1 Maintenance instructions 22 7 2 Inspection and maintenance intervals 23 7 3 Emptying the disposal unit 24 7 4 Locating the collection drawer with the adjusting screw...

Page 4: ...cted material Responsibilities must be clearly established on site for the following Assembly Commissioning Operation Maintenance and repairs Disposal Read the instructions carefully before working with the product The product may only be used by persons who have been instructed in its handling and are explicitly authorised to use it Always keep the instructions at the place where the product is b...

Page 5: ...ax airflow volume m h 1 450 1 700 1 300 1 550 Compressed air connection bar 4 6 average sound pressure level LpA dBA 71 5 75 5 64 5 69 5 Dimensions L x W x H including filter unit mm 650 x 710 x 1 455 650 x 710 x 1 860 Ambient temperature C 5 40 Rel humidity 30 70 min spatial requirement around the product Operator s side front Inlet Outlet Rear Top mm 1 000 1 000 1 000 500 1 000 Total weight incl...

Page 6: ... chips Other applications are considered unintended use LISSMAC is not liable for damages due to unintended use 2 2 3 Improper use The product has been manufactured according to the state of the art and recognized safety regulations Unintended use may cause hazards Therefore Do not operate without an appropriate filter unit from the DDE 1500 series Do not use or store outdoors or in wet conditions...

Page 7: ...ption 60000 52 03 DDE 1500 7 3 Product description 3 1 Product illustration of DDE 1500 Fan unit Disposal unit Opening of intake port Filter unit Cleaning unit Outlet element Transport lugs Compressed air connection ...

Page 8: ...er unit Permanent filters located in the filter unit separate the dust from the air that is sucked in The purified air is fed back into the room through the outlets on the top of the fan unit The filter cartridges are manually cleaned with compressed air Compressed air is fed into the rotating cleaning device in the product s filter unit via the compressed air connection The filters are freed from...

Page 9: ...ed as follows DANGER Hazard warning about an immediate danger to people Failure to comply can lead to severe injury or death WARNING Warning about a recognisable hazard Failure to comply can lead to severe injury or death and can destroy the product or parts of it CAUTION Instruction about a hazard Failure to comply can lead to slight injury and to damage to the product 4 2 Symbol explanation Furt...

Page 10: ...ad and observe the installation instructions and safety instructions per ISO 11684 1 Switch the product off 2 Wait 5 minutes 3 Then pull out the collection drawer or open the product Do not take in glowing dust or other sources of ignition Do not use in conjunction with spark generating machinery ...

Page 11: ... height According to work equipment user directives 2009 104 EG and TRGS 560 safety devices for prevention or removal of hazards must be regularly maintained and regularly inspected by an expert for safe flawless operation In all emergencies the product must be disconnected from the power supply immediately turned off at the main switch and the plug pulled immediately 4 4 Fire hazard prevention A ...

Page 12: ...lled out Always pay attention to the local accident prevention regulations Keep a distance from the product when you are not working with it Always push the collection drawer back in after visual inspection and emptying WARNING Risk of falling due to improper handling of the transport lugs Always pay attention to the local accident prevention regulations Only attach the permitted transport aids an...

Page 13: ...iginal LISSMAC replacement parts DANGER High voltage electric shock when working on the running product Switch off the product via the main system and secure it from being switched on again Render the product voltage free by switching off the connected main system Any work on the electrical grid and on live components parts may only be performed by an electrician DANGER Residual hazard from loose ...

Page 14: ...ting CAUTION Damage due to dust build up in the pipe system Check the connected piping system regularly for dust deposits Observe the minimum air speed required for your application and the resulting minimum airflow volume When opening and emptying the collection drawer dust inhalation cannot be ruled out That is why all servicing cleaning and maintenance procedures including the emptying of the c...

Page 15: ...n the middle when lowering the machine Make sure the floor has adequate weight capacity and can be properly driven on when transporting the product Products with feet or recesses for fork lift trucks must always be dowelled to the floor Upon delivery inspect the product for transportation damage Damage determined must be reported and documented immediately At delivery the product is fastened to a ...

Page 16: ...connections between the product and the mains it is essential to check that the operating voltage specified on the rating plate matches that of the mains DANGER Electric shock from high voltages Follow the safety rules for working with electrical products The product must be secured from being switched on again while work is being carried out on it Place the device horizontally on an even surface ...

Page 17: ...on DDE 1500 Compressed air quality ISO 8573 1 2010 04 Class 3 2 2 Pressure bar 4 6 Connection ø ø9mm 5 2 4 Activation operations for motors Motors with high output without frequency converters should be not be switched on and off within a short period of time too frequently Otherwise electrical components could overload as a result Please observe the table for activation operations Motor output kW...

Page 18: ...ection of rotation is incorrect the product becomes impermissibly hot the volume increases the airflow volume falls and the product s suction performance suffers Damage to the product cannot be ruled out After first switching on the product you should check that the fan rotor s direction of rotation is correct 1 Switch on the product using the main switch on the connected system 2 Check the direct...

Page 19: ...tem 5 Connect the compressed air 5 5 Suction line connection Connect the processing machine to be vacuumed to the filter unit s intake port through a pipeline For a suction line use a pipeline with a length of 3 m that meets the national requirements for this application an appropriate pipe wrap fold that meets the national requirements for this application approved adapters for short diameter on ...

Page 20: ... Motor was switched on off too often within a short period of time Please consult the Activation operations for motors table 6 Operating instructions 6 1 Switching the product on Before starting work check that the product is in a proper and safe condition The compressed air supply 4 6 bar must be connected Switch the product on at the connected main system 6 2 Operating the product After connecti...

Page 21: ...ing procedure dust may emerge from the extraction points as a result of the compressed air introduced during the cleaning process When Daily every 4 8 hours If the suction power is diminished How 1 Compressed air is introduced into the filter cartridges by means of the rotating compressed air bar The waiting time of 5 minutes until the cleaning cycle is complete and the compressed air bar is no lo...

Page 22: ... Depending on the mode of operation the time intervals could be shorter In this process the entire system must be checked for its seamless functioning by trained specialist personnel Keep written proof of the main annual inspection in the maintenance book enclosed The date of the inspection detected deficiencies and the name of the auditor must be visible from this The date of the next maintenance...

Page 23: ...nel Annually In collaboration with the LISSMAC maintenance service In the event of damage As required whole product Visual inspection X Clean X Power cable Visual inspection X Replace X Collection drawer fill level Visual inspection X Empty X Sealing of housing plate on collection drawer Visual inspection X Locking X Air guide plate Visual inspection X Cleaning X Filter mat on outlet element Visua...

Page 24: ...ction drawer Dispose of the collected material in accordance with local regulations Push the collection drawer back into the device Close the collection drawer by the toggle fasteners 7 4 Locating the collection drawer with the adjusting screw To prevent the collection drawer from jamming the alignment of a plate on the runner can be locked using the adjusting screw Open the toggle fasteners on th...

Page 25: ...u take off the cover off the product during cleaning repair or maintenance work To do this 1 Switch off the extraction process at the connected main system 2 Disconnect the compressed air supply 3 Remove the fastening screws on the outlet element 4 Remove the cover for the outlet element 5 Remove the used filter mat without leaving residue 6 Insert new filter mat 7 Lay the outlet element back on t...

Page 26: ... must be done when there is no work going on This process requires 2 people wearing personal protective equipment Also pay attention here to the supplementary maintenance instructions The filter cartridges must be checked at least every 6 months with a visual inspection for wear and damage After 1000 operating hours at the latest the filter cartridges must be replaced with new ones This work shoul...

Page 27: ...he dust must not be dispersed while this is being done 10 Insert new filter cartridges in the housing 11 Insert the cleaning unit back into the filter cartridges 12 Insert the fixing nuts for the filter cartridge and tighten them 13 Using 2 people or suitable lifting gear set down the fan unit and seal it tight 14 Re connect the compressed air supply 15 Power the product on at the connected main s...

Page 28: ... water jet 7 8 Storing the product If the product is not needed in its location of use for a long time it must be stored in a dry room The temperature should not be below 5 C or above 40 C Before the product is stored away 1 Clean the filter cartridges install new ones if necessary 2 Empty the collection drawer and dispose of the collected material according to local regulations 3 clean the produc...

Page 29: ...s Eye protection Set up locally filtered forced air ventilation where the product is being maintained inspected or cleaned Fault Possible cause Possible solution Suction too weak Filter soiled Clean filter Throttle is shut too firmly Open throttle accordingly Clog due to deposited residue in the suction pipe system Check the suction pipe system for deposited residue and clogs and clean it if neces...

Page 30: ... mats etc Smoke development or load running noises of the fan Imbalance in the fan Shut the product down immediately and have LISSMAC customer service inspect the fan Rotor is scraping on the inlet nozzle or the housing Shut the product down immediately and Check the fan for warping and transport damage Check the position of the motor in relation to the bearing and the screw connections Have the f...

Page 31: ...rial Using bags that are impermeable to dust dispose of the collected material in accordance with the applicable local regulations for removal 8 2 Disposal of the filter cartridge Remove the filter cartridges and package them Dispose of the tightly sealed disposal bag with the filter cartridge in accordance with local regulations 8 3 Disposal of the product 1 Remove the filter cartridges and packa...

Page 32: ...fferent equipment options The following optional equipment is available for this product 9 2 Dust Class H post filter cassette Optionally a Dust Class H post filter positioned downstream of the main filters can be used When so doing observe the supplementary instructions on this optional equipment ...

Page 33: ...DIN EN ISO 12100 2011 03 Safety of Machinery Basic concepts general principles for design DIN EN ISO 13857 2008 06 Safety of Machinery Safety distances to prevent danger zones from being reached by upper and lower limbs DIN EN 349 2008 09 Safety of machinery minimum distances for preventing body parts from being crushed DIN EN 61000 6 1 2007 10 EMC generic standard Immunity for residential commerc...

Page 34: ...4 1 1 7 4 2 1 7 4 3 Safety and health protection requirements according to 2006 42 EC Appendix I that are applied and are still to be observed 1 2 1 2 1 1 2 2 1 2 3 1 2 4 1 2 4 1 1 2 4 2 1 2 4 3 1 2 4 4 1 2 5 1 2 6 1 4 3 1 5 1 1 5 9 1 6 3 1 7 1 2 Note The incomplete machine can be operated only once it has been determined that the building s capacities meet the specifications in the directives men...

Page 35: ...Notes 60000 52 03 DDE 1500 35 Notes ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...

Page 36: ...ESTA Apparatebau GmbH Co KG Gotenstraße 2 6 89250 Senden Ay Tel 49 0 7307 804 0 Fax 49 0 7307 804 500 Email info esta com www esta com ...