Esterline Souriau UTS LC Series Assembly Instructions Manual Download

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UTS1JC18LCN & UTS6JC18LCN

Cable preparation

1. Slide the backshell onto the cable allowing 50 cm at the end of the cable for stripping the cable. Make sure to orient each component as
shown in the UTS LC Component details section.

2. Using the cable jacket strip tool, strip the jacket to the dimension given in fi gure below, exposing the kevlar strength members and fi ber.

3. Using the shears, trim the kevlar strength members to the length given in fi gure below.

4. Fix the Kevlar using an adhesive tape on the “individual fi bers” to facilitate the insertion of the crimp support.

5. Slide the crimp support (large diameter end fi rst) over the fi bers and the kevlar strength members until it bottoms on the cable outer jacket.

6. Separate the kevlar strength members in two groups. Use an adhesive tape to fi x the kevlar strength members on the jacket.

Fiber tube protection: 100±1 mm

Kevlar: 40±1 mm

UTS LC Series

BT304

Assembly Instructions

Summary of Contents for Souriau UTS LC Series

Page 1: ...ASSEMBLY INSTRUCTIONS UTS LC Series BT 304 ...

Page 2: ......

Page 3: ...sions 5 Assembly Instructions for UTS1JC18LCN UTS6JC18LCN 6 A Cable preparation 6 B Backshell screwing for UTS1JC18LCN 9 C Backshell screwing for UTS6JC18LCN 10 Assembly Instructions for UTS718LCN 12 Cleaning Inspection 14 Safety Considerations 15 UTS LC Series BT304 ...

Page 4: ...iameter limits some adaptations are necessary Suggested glue LOCTITE 480 PRISM Instant Adhesive Assembly Instructions The assembly should be done in a dust free and dried environment in accordance with fiber optics good practices Make sure that all components are free from contamination The assembly instruction is only a guideline and the assembly manipulations are under the responsibility of the ...

Page 5: ... 1 2 max Ø 42 5 max Sealing Caps UTS18DCG2 for UTS1JC18LCN UTS718LCN UTS618DCG2 for UTS6JC18LCN Jam nut receptacle UTS718LCN 18 5 max 1 7 5 max 5 max Ø 45 5 max Plug Backshell Tensile strength system Ear Claw Nut Gasket Crimp support Receptacles UTS1JC18LCN UTS6JC18LCN UTS718LCN overview Ø 35 7 max 34 max Ø 42 5 max 24 max ...

Page 6: ... fiber 3 Using the shears trim the kevlar strength members to the length given in figure below 4 Fix the Kevlar using an adhesive tape on the individual fibers to facilitate the insertion of the crimp support 5 Slide the crimp support large diameter end first over the fibers and the kevlar strength members until it bottoms on the cable outer jacket 6 Separate the kevlar strength members in two gro...

Page 7: ...pply the instant adhesive on the fiber and cover the crimp support e g Loctite 480 PRISM 9 Crimp the both ear of the Clamp using the Nipper Remove the kevlar strength members using using the shears Check the good crimping by pulling manually 10 Strip the fiber buffer according to your LC supplier recommendations and make sure to reach the final desired lengths for the individual fibers as describe...

Page 8: ...ed 11 Terminate the LC contact on the fiber according to your supplier instruction for gluing cliving and polishing 12 Fix the cable in a tool to avoid the rotation Free hanging receptacle UTS1JC18LCN Free hanging receptacle UTS1JC18LCN 95 1 mm Plug UTS6JC18LCN 85 1 mm Plug UTS6JC18LCN ...

Page 9: ...ntact is in the right cavity A or B You need to hear a click 1 Slide the blackshell and screw it using a 28 mm U wrench Tightened the backshell with a 4 Nm torque 2 Control Pull on the cable to ensure that the retention system bottoms in the backshell 3 Screw the head nut using a 15 mm U wrench Tightened the head nut with a 2 Nm torque ...

Page 10: ...2 Coupling plug with receptacle 3 Slide the blackshell and screw it using a 28 mm U wrench Tightened the backshell with a 4 Nm torque 4 Control Pull on the cable to ensure that the retention system bottoms in the backshell UTS LC Series BT304 Backshell screwing for UTS6JC18LCN Assembly Instructions Continued ...

Page 11: ...ceptacle to protect the LC contacts from surrouding contamination You need to hear a click 5 Screw the head nut using a 15 mm U wrench Tightened the head nut with a 2 Nm torque UTS LC Series BT304 Backshell screwing for UTS6JC18LCN Continued Recommendation ...

Page 12: ...nal desired lengths for the individual fibers as described on the pictures below Bare fiber Fiber buffer 2 Terminate the LC contact on the fiber according to your supplier instruction for gluing cliving and polishing 3 Plug the two LC in the receptacle Make sure that each LC contact is in the right cavity A or B You need to hear a click UTS LC Series BT304 Assembly Instructions for UTS718LCN Assem...

Page 13: ...13 5 Tightened the jam nut with a torque of 5 Nm using a 36 5 mm U wrench 6 Coupling UTS LC Series BT304 Assembly Instructions for UTS718LCN Continued ...

Page 14: ... termini endface Always wipe in one direction not back and forth B Dry the termini endface with a dry tip C Re inspect the termini endface with a fiber optic video probe Magnification x200 minimum and verify that the contamination has been removed D If the contamination is still present then repeat step A B E If after repeated attempts the contamination is still present and cannot be removed like ...

Page 15: ...ate ventilation C Fiber Precautions Cleaved glass fibers are very sharp and can pierce the skin easily Do not let cut pieces of fiber stick to your clothing or drop in the work area where they can cause injury later Use tweezers to pick up cut or broken pieces of the glass fibers and place them in a debris container Keep your work area clean D Laser Precautions Laser light is invisible and can dam...

Page 16: ... SOURIAU is a registered trademark All information in this document presents only general particulars and shall not form part of any contract All rights reserved to SOURIAU for changes without prior notifi cation or public announcement Any duplication is prohibited unless approved in writing ...

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