ETAS ES430.1, User Manual

Page 1: ...www etas com ES430 1 Lambda Module User s Guide ...

Page 2: ...single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced transmitted stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH Copyright 2019 ETAS GmbH Stuttgart The names and designations used in this documen...

Page 3: ...Port 19 3 4 2 Daisy Chain Ports IN OUT 19 3 5 LED 20 3 5 1 Operational State 20 3 5 2 Service State 20 3 5 3 Functional State 21 4 Hardware Description 22 4 1 Features of the ES430 1 22 4 2 Block Diagram 23 4 3 Measurement Channel 23 4 3 1 Signal Processing and Filters 23 4 3 2 Heater Control 24 4 3 3 Analog Output 24 4 4 Sensor Identification TEDS 24 4 5 Sensor Cables 24 4 6 Data Transfer 25 4 6 ...

Page 4: ...Sensor Type 36 5 6 4 Sensor Supply 36 5 6 5 Lambda Sensor Short 36 5 6 6 Internal Status 37 5 6 7 Plausibility Error 37 5 6 8 Calibration State of the Module 37 5 6 9 External Signal 37 5 7 Sensor Heating 38 5 7 1 Operating Modes 38 5 7 2 Heater Control 38 6 Getting Started 40 6 1 General Installation Recommendations 40 6 1 1 Assembly Environment and Components for Attaching the Module 40 6 1 2 Po...

Page 5: ...th ETAS RTPRO PC Rapid Prototyping 65 6 7 Wiring 66 6 7 1 Daisy Chain Ports IN OUT 66 6 7 2 Sensor Port 67 6 8 Calibrate to Air 68 7 Troubleshooting 70 7 1 Error LEDs 70 7 2 Problems with the ES430 1 70 7 3 Problems and Solutions 73 7 3 1 Network Adapter Cannot Be Selected via Network Manager 73 7 3 2 Search for Ethernet Hardware Fails 74 7 3 3 Personal Firewall Blocks Communication 76 8 Technical...

Page 6: ... 1 Cable 99 9 1 11 CBEP4305 1 Cable 99 9 2 Ethernet Cable 100 9 2 1 CBE400 2 Cable 100 9 2 2 CBE401 1 Cable 100 9 2 3 CBE430 1 Cable 101 9 2 4 CBE431 1 Cable 101 9 2 5 CBEX400 1 Cable 101 9 2 6 ES4xx_BRIDGE 102 9 3 Cables for the connector Sensor 103 9 3 1 Lambda Sensors and associated Cables 103 9 3 2 CBAL451 1 Cable 104 9 3 3 CBAL4515 1 Cable 106 9 3 4 CBAL452 1 Cable 108 9 3 5 CBAL4525 1 Cable ...

Page 7: ...ETAS Contents ES430 1 User s Guide 7 10 2 5 Device Calibration 117 11 ETAS Contact Addresses 118 Figures 119 Index 121 ...

Page 8: ...this manual are identified with the danger sym bol shown below The safety notices shown below are used for this purpose They provide notes to extremely important information Please read this information carefully DANGER indicates an immediate danger with a high risk of death or serious injury if not avoided WARNING indicates a possible danger with moderate risk of death or serious injury if not av...

Page 9: ...e following typographical conventions are used Important notes for the user are presented as follows 1 3 Scope of Supply Prior to the initial commissioning of the module please check whether the module was delivered with all required components and cables see chapter 10 1 on page 115 Additional cables and adapters can be obtained separately from ETAS A list of available accessories and their order...

Page 10: ...nce for this product Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages The safety of systems that are using the product is the responsibility of the system integrator General safety at work The existing regulations for safety at work and accident prevention must be followed All applicable regulations and statutes regarding ...

Page 11: ...ith safety extra low voltage in accordance with EN 61140 degree of protection III to the connections of the mod ule Ensure the compliance with the connection and adjustment values see the information in the chapter Technical Data Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection Power supply The power supply for the...

Page 12: ...nnection of the module or Disconnecting the vehicle battery Cabling Approved cables Use exclusively ETAS cables at the connections of the module Adhere to the maximum permissible cable lengths Do not use any damaged cables Cables may be repaired only by ETAS DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply The conn...

Page 13: ... carrier system CAUTION Potential equalization in the vehicle is possible via the shield of the con necting cables of the modules Install the modules only at locations with the same electrical potential or iso late the modules from the installation location CAUTION Damage or destruction of the module is possible The modules of series ES400 are approved only for installation and operation at compon...

Page 14: ...enters the housing Never spray cleaning agents directly onto the module Notices about specific components The module ES430 1 is a universal lambda measurement device which together with lambda probes allow emission measurements for gasoline die sel and CNG engines During the operation at the module the lambda probe requires a supply voltage for the probe heater This supply voltage must be provided...

Page 15: ...ided at the sensor connection if the sensor cable is connected with a separate voltage supply and con nected to the module and if the signal for switching on the heater is present at the sensor cable CAUTION Operate the lambda sensors only on modules with up to date firmware Prior to the start up update the firmware of the module with the current ser vice software HSP to avoid damage of the lambda...

Page 16: ...ct the widely distributed sensors with the measuring instruments Numerous usually long connection cables between the sensors and the measuring instruments bundled together to form several fat wiring harnesses require a highly modified splash wall of the test vehicle This involves long setting up times as well as high costs Fig 3 1 Central and Decentral Sensor Cabling With the ES400 modules ETAS pr...

Page 17: ...the other features of the ES400 line in addition to decentral cabling The ES400 modules have a very compact design Each module has an LED for localizing the module The Lambda Modules of the ES400 family use a XCP based protocol which is compatible to the existing ETAS Ethernet topology The concept fulfills the following requirements high bandwidth to be able to realize lots of channels with high r...

Page 18: ...sturdy metal housing is used for the ES430 1 it has ports on the front of the device so it can fit into tight spaces The ES430 1 is specifically designed to be installed in engine compartment but also in the passenger cell The housings of the ES400 family can quickly and easily be connected to one another to create a measurement system see section 6 2 on page 41 The modules can easily be screwed d...

Page 19: ...rt is available for each sensor The use of a cable tail or whip solution with just one connector makes it possible to change the modules quickly within complex test setups 3 4 2 Daisy Chain Ports IN OUT The modules are connected using a daisy chain topology This means each module has an explicit input socket and an explicit output socket The Ethernet data line and the supply voltage are routed thr...

Page 20: ... 25 s on 0 25 s reduced Initialization of the module not yet complete Further modules in a chain not initialized yet green illuminated semi bright Normal yellow illuminated semi bright At least one sensor supply voltage is activated green flashing 0 1 s on 1 9 s off Standby No Ethernet connection established Display State red flashing 0 25 s on 0 25 s reduced Module identification red flashing 0 1...

Page 21: ... 0 5 s red reduced Warning Overload on a sensor supply voltage channel red illuminated fully bright Error during self test red illuminated semi bright Internal error TIP The general display of an error state with the LED of the ES430 1 is assigned uniquely to the special error categories in the calibration software diagnos tics ...

Page 22: ...2 4 1 Features of the ES430 1 Fig 4 1 ES430 1 Housing The ES430 1 Lambda Module belongs to the family of ES400 modules It is a robust and easy to use lambda measuring instrument which in connection with the Robert Bosch broadband lambda sensor LSU4 9 enables inexpensive emission measuring for SI diesel and gas engines The module uses fuel and sensor specific curves to calculate the oxygen con tent...

Page 23: ...consists of the function groups input stage signal processing with filter heater control cable identification and a galvanically iso lated analog output 4 3 1 Signal Processing and Filters In pump current measuring the amplified signal of the pump current controller is filtered with a Bessel 2nd order low pass with 100 Hz cutoff frequency An A D converter digitizes this pump current signal with a ...

Page 24: ...ed independently of the digital part of the ES430 1 and can therefore guarantee an operational sensor even when the module is switched off 4 3 3 Analog Output The ES430 1 also has a port for analog output signals which can be used with the sensor cables CBAL451 1 and CBAL4515 1 The analog output of the ES430 1 is galvanically separated protected against shorts and overload see section 8 8 4 on pag...

Page 25: ... protocol used for the modules avoids repeated transfer of protocol data which takes place for example in handshake based systems This makes a high bandwidth available for refer ence data Fig 4 3 Message Format XCP on UDP Schematic Using the UDP IP standard for data transfer makes it possible to connect the modules directly to a PC a router or a switch In XCP communication the PC has the master fu...

Page 26: ...n the IP header The Ethernet frames are transferred from module to module within the chain Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assigned within the period of the binary counter The module uses the number of the time slice to determine whether it can insert an XCP message with its measure data into the current time slice The faste...

Page 27: ...me of the measure data of the ES4xx ES63x ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure sig nals possible 4 6 2 3 Synchronizing the Modules and INCA Signal Processing Data transfer does not require synchronization of the local timebases of the ES4xx ES63x ES93x modules The time stamps are still synchronized by the system to be able to correl...

Page 28: ...Module 3 link their measurements to each time slice see Fig 4 5 on page 28 Independently of this control variables can be transferred at the same time from the PC to the modules Stellgrößen Messdaten M1 Rat e 10 kHz Einkoppler Auskoppler Frame Generator inaktiv MODUL 1 Stellgrößen Messdaten M2 Rate 10 kHz Einkoppler Auskoppler Frame Generator inaktiv MODUL 2 Stellgrößen Messdaten M3 Rate 10 kHz Ei...

Page 29: ... measurements to each Ethernet frame module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame bottom figure Independently of this control variables can be transferred at the same time from the PC to the modules Stellgrößen Messdaten M1 Rat e 10 kHz Einkoppler Auskoppler Frame Generator inaktiv MODUL 1 Ethernet 100 Mbit s PC Stellgrößen Messdaten M2 Rate 2 kHz Einkoppler A...

Page 30: ...dules sufficient supply voltage in lon ger module chains In this application case you have to split the module chain Swap the existing connection cable between the two modules for a Y boost cable for additional direct feeding of the supply voltage The module chain is now closed again and the power supply of the following modules guaranteed The special design of the Y boost cable avoids reverse fee...

Page 31: ...dule chain consists of the following modules nine ES420 modules and four ES430 1modules and one ES441 module 4 7 4 Supply Voltage of the Lambda Sensor The lambda sensor requires a supply voltage to operate the heating When sev eral ES430 1 modules are used each lambda sensor must be powered sepa rately TIP All examples apply at 85 C ambient temperature TIP Depending on the operating mode the senso...

Page 32: ...s easy integration of the modules into other measure software The measure system can be connected directly to the PC s Ethernet port No additional devices or interface converters are necessary 4 10 Firmware update The firmware of the module can be updated by the user so that future versions of the module can also be used The firmware update is done with the help of the service software Hardware Se...

Page 33: ... LSU is characterized by the follow ing parameters Ri internal resistance of the lambda sensor Ip pump current of the lambda sensor 5 2 Operating Modes of the Measurement System The measurement system consisting of ES430 1 and lambda sensor can either be in a Normal operating mode or on Standby In the operating mode Normal the ES430 1 is operated alone or in connection with other modules of the ES...

Page 34: ...5 3 2 Output at the Analog Output Measure Value When using the sensor cable with an additional analog output individual mea sure values which the ES430 1 sends to the PC via XCP can be output as an analog voltage value at the analog output of the sensor cable In the calibration software you can select one each of the following measure values for output at the analog output of the ES430 1 Lambda 1 ...

Page 35: ...limit of the selected measurement range 5 5 Module Characteristics The operating parameters of the module can be displayed and also configured to an extent in the calibration software 5 5 1 Analog Output Selection of the measure value at the analog output see section 5 3 2 on page 34 5 5 2 Curve Shows the name of the curve which the module uses to calculate lambda 5 5 3 Heating Selection of the op...

Page 36: ...re than 10 above or below the desired temperature value 300 Ohm 5 6 2 Lambda Control Shows the operational state of the lambda control any lack of supply voltage to the sensor or an internal defect in lambda control 5 6 3 Sensor Type Shows whether the ES430 1 is connected to the correct lambda sensor type LSU4 9 This is detected via the identification of the special cable 5 6 4 Sensor Supply Shows...

Page 37: ...fective cable or a sensor in an extreme operational state a very cold sensor or an overheated sensor 5 6 8 Calibration State of the Module Display of the calibration state of the connected ES430 1 5 6 9 External Signal Shows the state of the external signal at the control cable for the sensor heater control TIP If this error state cannot be recovered send the module to ETAS for repair TIP If this ...

Page 38: ...is setting can for example avoid the lambda sensor cooling off in start stop tests with the control of the heater control via terminal 15 Off Off is selected when the sensor only has to be ready for use when the measurement system sensor ES430 1 and calibration software is active An example of an application for this setting is working on the test bench 5 7 2 Heater Control The heater control of t...

Page 39: ...tion Software 1 External Sig nal 2 Sensor State On x x In target range Enabled Off Standby Off x x Disabled Off Standby On x In target range Enabled Off Standby External signal On In target range Enabled Off Standby External signal Off x Disabled x x x Outside target range Disabled 1 Master function for the control of the heater control 2 External signal Threshold value on min 9 V threshold value ...

Page 40: ...prung masses for example and not on wheel suspensions or directly on the engine and the temperature resistance of the modules for example do not assem ble modules on the engine turbocharger exhaust manifold or within their vicinity 6 1 2 Potential Equalization in the Vehicle and Mounting the Mod ules CAUTION The module can be damaged or destroyed The modules of the ES400 line are only admissible f...

Page 41: ...Pressure Balance Element Standing liquids or liquids which do not flow away from the pressure balance element can permanently damage the membrane The module then loses the features defined by IP67 6 2 Assembly 6 2 1 How to Connect and Attach ES400 Modules Fig 6 2 How to Attach ES400 Modules CAUTION Loss of Features as defined by IP67 Water standing at the pressure balance element damages the membr...

Page 42: ...icated see Fig 6 3 on page 42 on the right hand side of the mod ule Fig 6 4 Unscrewed Integrated Assembly Elements Openings for Cable Fasteners Every module base has two openings each on the right and left hand side for attaching the modules to other components using cable fasteners Examples for mounting Examples for mounting using the different possibilities to connect and attach ES400 modules ar...

Page 43: ...odules to be connected in the required order 2 Position the modules so that their fronts are in a line 3 Hold the two modules together firmly on their outer sides 6 2 2 3 Connecting the Modules To connect several ES400 modules you require a 2 mm Allen key minimum length 20 mm TIP The two integrated assembly elements can only be accessed from the right hand side of the module and can only be turned...

Page 44: ...dules by turning the Allen key clockwise as far as it will go within the module Both modules are now completely connected mechanically 6 2 2 4 Connecting to Other Modules To connect the ES400 module to other modules you require a 2 mm Allen key minimum length 20 mm To connect to other modules 1 Assemble other modules in accordance with the procedure described in the section 6 2 2 on page 43 TIP Sc...

Page 45: ...Integrated Assembly Elements 6 2 3 1 Rules on Attaching the Modules to Other Components Observe the following rules when connecting the modules as required to other components 6 2 3 2 Preparing the Component To cut the thread in the component 1 Cut two M3 threads into the selected component The threads should be cut 8 mm deep TIP The two integrated assembly elements can only be accessed from the r...

Page 46: ...k wise as far as it will go within the module Both parts are now connected mechanically on one side 5 Insert the Allen key into the other hexagon socket of the mod ule 6 Screw the two parts together by turning the Allen key clock wise as far as it will go within the module Both parts are now completely connected mechanically 6 2 3 4 Connecting to Other Modules To connect the ES400 module to other ...

Page 47: ...odules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle bracket left The screw connection follows the principle of connecting several modules Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps 1 Connect the module with the ES4xx angle bracket left 2 Connect the m...

Page 48: ... in a hexagon head on the right side of the module 4 Screw the parts together by turning the hex key clockwise to the stop within the module Both parts are now mechanically connected on one side 5 Insert the hex key in the other hexagon head of the module 6 Screw the parts together by turning the hex key clockwise to the stop within the module Both parts are now completely connected mechanically T...

Page 49: ...nsert the hooks of the ES4xx angle bracket into the upper part of the DIN rail 3 Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module The module connected with the ES4xx angle bracket is fas tened to the DIN rail 6 2 5 Attaching ES400 Modules to Other Components with Screws Here you connect the ES400 module to the component using two additional M3 scr...

Page 50: ...hand side of the module to the openings in the component 3 Insert one screw into a hole in the component 4 Screw the screw from the right hand side of the component into the module Both parts are now connected mechanically on one side 5 Insert the other screw into the other hole in the component TIP The two integrated threaded holes in the module are only accessible from the right hand side of the...

Page 51: ...nts of the ES400 modules you can not only connect the modules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle bracket right and two additional M3 screws inserted through their bores The integrated assembly elements of the module are not used Fasten the ES400 modules on DIN rails with the integrated assembly elem...

Page 52: ... side of the module with the through bores of the ES4xx angle bracket right 3 Insert one screw through the bore of the ES4xx angle bracket right 4 Fasten the screw with the module from the right side of the ES4xx angle bracket Both parts are now mechanically connected on one side 5 Insert the other screw through the other bore of the ES4xx angle bracket right TIP The two integrated thread bores in...

Page 53: ...connected with the ES4xx angle bracket right as a single module and fastened to the DIN rail using screws 6 2 6 5 Connecting the ES4xx Angle Bracket with the DIN Rail Connecting the ES4xx Angle Bracket right with the DIN rail 1 Place the ES4xx angle bracket onto the DIN rail 2 Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail 3 Engage the ES4xx angle bracket in the DI...

Page 54: ...dule are not used Fastening ES400 Modules on DIN Rails using Cable Fasteners For this fastening variant the ES400 module or ES400 module blocks are con nected with an ES4xx angle bracket right or with an ES4xx angle bracket left using additional cable fasteners inserted through the breakouts of the module The integrated assembly elements of the module are not used The modules fastened to the ES4xx...

Page 55: ...ETAS Getting Started ES430 1 User s Guide 55 6 3 Drilling Template Fig 6 13 Drilling Template ...

Page 56: ...he internal heater The place of installation should be selected to ensure that the amount of condensate penetrating from the exhaust gas system is minimal in order to avoid ceramic breakages The point of installation and position of the sensor should fulfill the fol lowing requirements Install the sensor as near the engine as possible Maintain the mini mum distance from the combustion chamber of 1...

Page 57: ...on To install the LSU lambda sensor 1 Choose a position on the exhaust pipe for the lambda sensor which is at least 15 cm from the combustion chamber Other wise the sensor could suffer heat damage 2 Before the sensor is installed weld a threaded boss in the exhaust manifold Fig 6 15 Installation of the Lambda Sensor 3 When installing the LSU lambda sensor ensure you use ultra high heat resistant l...

Page 58: ...t use can result in the lambda sensor being damaged or aging pre maturely The LSU lambda sensor must always be connected to the ES430 1 heater control active when exposed to engine exhaust gases Use operating modes On or External Signal of the heater control see sec tion 5 7 1 on page 38 ...

Page 59: ...S and easily be compared with INCA reference measurements The drive recorder ES720 1 can automatically transfer the recorded measure data encrypted and compressed via LAN WLAN or wireless radio to customer spe cific data servers 6 5 2 ES430 1 with additional ETAS Modules MC Application Fig 6 16 ES430 1 with additional ETAS Modules for MC Applications The ETAS Daisy Chain concept enables a simple n...

Page 60: ...ignals are processed directly in the Rapid Prototyping model The ES910 3 or RTPRO PC can access all customary ECU interfaces ETK XETK CAN LIN FlexRay and calculate the new control functions in the bypass Parallel to the bypass RP functionality all control and diagnostics parameters as well as all measure signals of the connected ECU can be accessed with INCA In addition INCA INCA EIP offers access...

Page 61: ...on Cable in Fig 6 18 Function Order name 1 Power supply cable CBP120 CBP1205 2 Host connection cable CBE100 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable CBM150 5 6 CAN LIN FLX connection cable CAN LIN FLX combined CBCFI100 Power Supply Daisy Chain Modules 4 3 5 2 1 ETK CAN FLX 6 ES411 ES413 ES415 ES595 ETH Power Supply ES410 ES420 ES421 ES430 ES432 ...

Page 62: ...ig 6 19 Function Order name 1 ES520 ES59x ES6xx ES1120 or ES1135 Ethernet cable CBE130 CBE140 2 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lambda Voltage Sensor Voltage Tempera ture Frequency Counter Results Times Drive Recorder Vehicle 10 100 MBit s Ethernet ES59x 1 Power Supply Daisy Chain Modules 2 Daisy Chain Measurement Modules ES410 ...

Page 63: ...onnection cable CBE200 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable CBM150 5 6 CAN LIN FLX connection cable CAN LIN FLX combined at ES910 3 at ES921 1 CBCFI100 CAN connection cable CAN only at ES910 3 at ES921 1 CBAC130 CBAC140 CBAC150 CBCX130 Power Supply Daisy Chain Modules 4 3 5 Power Supply 2 1 ETK CAN CAN 6 ES411 ES413 ES415 ES410 ES420 ES421 E...

Page 64: ...AE330 con nected to cable 2 2 Ethernet connection cable 1 Gbit s CBE230 con nected to cable 1 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lambda Drive Recorder Vehicle 10 100 MBit s Ethernet 1 GBit s Ethernet 1 2 Power Supply Daisy Chain Modules 3 Daisy Chain Measurement Modules Voltage Sensor Voltage Tempera ture Frequency Counter Result...

Page 65: ...PRO PC Rapid Prototyping Cable in Fig 6 22 Function Order name 1 Power supply and Ethernet cable PC and Daisy Chain modules CBEP410 CBEP4105 CBEP415 CBEP4155 2 CAN and FlexRay Y interface cable CBCF100 Power Supply Daisy Chain Modules 1 2 CAN ES581 4 Ethernet USB2 CAN ES411 ES413 ES415 ES410 ES420 ES421 ES430 ES432 ES441 ...

Page 66: ... connected mechanically connect their adjacent IN and OUT ports to the ES4xx_BRIDGE Fig 6 23 ES430 1 with ES4xx_BRIDGE 3 Continue to wire or connect further modules as described above To wire the first module with the PC and the power supply 1 Connect the combined Ethernet and power supply cable to the IN port of the ES430 1 2 Connect the RJ 45 connector to the free Ethernet interface port of your...

Page 67: ...the color coding of the connectors 6 7 2 Sensor Port 6 7 2 1 Bosch Lambda Sensor LSU4 9 Code 1 You can use different cables to connect the Bosch lambda sensor LSU4 9 Code 1 to the ES430 1 Sensor cable CBAL451 1 CBAL4515 1 equipped as follows with analog output RB150 plug Code 1 for the lambda sensor MC lamella connector for the supply of the sensor heating BNC socket for analog output signals and ...

Page 68: ...tor of the sensor cable to a suitable power supply for the sensor Note the color coding of the connectors 6 8 Calibrate to Air A semi automatic calibration of the sensor ES430 1 system can be carried out in the calibration software Applications Compensation of tolerances of the lambda sensor Compensation of aging effects of the lambda sensor can still be used in spite of a weaker signal and Determ...

Page 69: ...centration of oxygen is not known use the default value 20 9 3 Switch on the supply voltage of the ES430 1 and the sensor 4 Check that all parameters for activating heater control are ful filled see section 5 7 2 on page 38 5 Check in the diagnostics section of the calibration software whether Ri is marked in green The sensor is sufficiently heated The ES430 1 sensor sys tem is ready for operation...

Page 70: ...nd any ES400 modules Are all modules LEDs flash ing green Check that the function for automatic change to energy saving mode on your PC Card has been disabled 1 Disable this function Did you configure the net work card correctly INCA Config Tool and HSP operation Check that your network card has been configured in accordance with section 7 3 on page 73 Stand alone operation Check that the IP addre...

Page 71: ...changed Check that you are not using an incorrect A2L file Check whether you have loaded the measure configuration to the module chain Check that you have not assigned the same IP address to two module chains Is the module supplying usable data Check that the sensor is connected cor rectly Data is lost during data transfer Are you using WLAN in your test setup WLAN is not permissible within this E...

Page 72: ...30 1 Check whether a LSU4 9 is connected Have you just carried out an update INCA users Power on the module and then power it off again Config Tool users Power on the module and then power it off again Reload the measure configuration Use an up to date HSP version for the update If the LED continues to show red send the module to ETAS for repair The firmware of one or more mod ules cannot be updat...

Page 73: ... symbol 1 2 Enter regedit in the entry field 1 3 Push ENTER Windows 10 1 1 Rightclick on the Windows symbol 1 2 Click on Search 1 3 Enter regedit in the entry field 1 4 Push ENTER The registry editor is displayed 2 Open the folder HKEY_LOCAL_MACHINE SYSTEM CurrentControlSet Services Tcpic Parameters 3 Click Edit Find to search for the key IPAutoconfigura tionEnabled If you cannot find any instance...

Page 74: ...itch the hardware off then switch it on again to re initialize it Cause Network Adapter temporarily has no IP Address Whenever you switch from a DHCP company LAN to the ETAS hardware net work it takes at least 60 seconds until ETAS hardware can be found This is caused by the operating system s switching from the DHCP protocol to APIPA which is being used by the ETAS hardware Cause ETAS Hardware ha...

Page 75: ...g off Energy Monitoring on Laptop 1 Open the Control Panel Windows 7 10 1 1 Click on the Windows symbol 1 2 Click on Control Panel Windows 8 1 1 1 Click on the Windows symbol 1 2 Enter Control Panel in the entry field 1 3 Push ENTER 2 Click on Device Manager 3 In the Device Manager open the tree structure of the entry Network Adapter 4 Right click on the used network adapter 5 Select Properties in...

Page 76: ... find any Ethernet hardware at all although the configuration parameters are correct Some actions in ETAS products can lead to problems if the firewall is not prop erly parameterized e g when opening the experiment environment in ASCET or for the hardware search by INCA or HSP If a firewall is blocking communication to ETAS hardware you must either dis able the firewall software while working with...

Page 77: ...cu mentation of your firewall program Below is a sample description about how to configure the Windows firewall if the hardware access is being blocked Solution for Windows Firewall user with administrator rights Enabling ETAS products in the firewall control 1 Open the Control Panel Windows 7 10 1 1 Click on the Windows symbol 1 2 Click on Control Panel Windows 8 1 1 1 Click on the Windows symbol...

Page 78: ...dministrator rights This chapter is directed at users with restricted rights e g no changes to the system restricted write permissions local login Working with an ETAS product requires the rights Write and Modify in the directories ETAS ETASData and the temporary ETAS directories Otherwise an error message appears if the product is being started and a database is being opened A correct operation o...

Page 79: ...following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s guide Labeling of the daisy chain port IN input Ethernet connec tion to the upstream module or the PC power supply of the module Labeling of the daisy chain port OUT output Ethernet con nection and power supply of the downstream module CH Connection of sensor cable SN 123456...

Page 80: ... was also verified ISO 16750 3 Sec 4 2 2 2 Mech shock 3 spatial axes half sine acceleration 500 m s shock duration 6 ms shocks per direction and axis 10 test specimens active ISO 16750 3 Sec 4 3 Drop test 2 impacts each from a height of 1 m onto steel or concrete test specimens passive ISO 16750 4 Sec 5 2 Phased temperature test ISO 16750 4 Sec 5 4 2 Swirl water air temperature To 120 C cycle dura...

Page 81: ...immunity surge 1 1 kV symmetrical 1 2 50 8 20 s tr th EN 61000 4 6 Conducted disturbances immunity DIN EN 55022 B Emission irradiation radiated interfer ing voltage class B 1 1 The module must be powered by a direct current power supply or a battery with operation voltage Between module and power supply unit cables with a maximal length of 30 m are permitted Operating temperature range Operating v...

Page 82: ...the CE mark attached to the product or its packaging ETAS confirms that the product corresponds to the product specific applicable European Direc tives The CE Declaration of Conformity for the product is available upon request 8 4 Product Return and Recycling The European Union EU has issued the guideline on waste electric and elec tronic equipment Waste Electrical and Electronic Equipment WEEE in...

Page 83: ...n EU no 1907 2006 Detailed information is located in the ETAS download center in the customer information REACH Declaration www etas com Reach This information is continuously being updated 8 6 Use of Open Source software The product uses Open Source Software OSS This software is installed in the product at the time of delivery and does not have to be installed or updated by the user Reference sha...

Page 84: ...aving Allow the computer to turn off this device to save power 8 7 2 Software To configure the ES430 1 and for control and data acquisition you need soft ware in the following versions INCA V5 4 1 and higher with ES400 INCA Add On V1 1 1 and higher from ES4xx_DRV_SW or ES4xx Configuration Tool V1 1 1 and higher from ES4xx_DRV_SW stand alone operation or INTECRIO V3 x with ES4xx Configuration Tool ...

Page 85: ...AS guarantees measurement accuracy of the ES430 1 for one year Please use our calibration service see section 4 11 on page 32 TIP Unless otherwise specified all data applies at 25 C Socket 100Base T Ethernet 100 Mbit s Full Duplex necessary PC Card 32 bit Protocol XCP on UDP IP IP address Dynamic via INCA or in stand alone operation with ES4xx Configuration Tool from ES4xx _DRV_SW Default 192 168 ...

Page 86: ...mperature with out sensor heating Typ 200 mW at 12 V DC Polarity inversion protection load dump protection 1 With CBEP410 CBEP4105 CBEP415 CBEP4155 CBEP420 CBEP4205 CBEP425 CBEP4255 CBEP430 CBEP4305 cable Sampling rate of calibration soft ware 0 5 to 2000 samples s Ri sampling rate 2 samples s Hardware input filter Measurement IP Bessel 2nd order low pass cutoff frequency 100 Hz 3 dB Measurement R...

Page 87: ...k to peak depending on filter selected probe in nitrogen Off 30 A 50 Hz 10 A 2 Hz 2 5 A TIP The internal resistance Ri can only be output in the calibration software No of output channels 1 Range 0 V to 10 V Signal types Lambda 1 Lambda A F F A O2 IP can be configured in the calibration software Output impedance 0 Ohm virtual short circuit proof against external voltages up to 28 V Ground potentia...

Page 88: ...sure values of max lambda 16 can be output Measure Value Min Min V Max Max V Lambda 0 60 0 60 10 0 10 0 1 Lambda 0 0625 0 3125 1 67 8 333 Air fuel ratio A F 8 5 0 425 200 10 0 Fuel air ratio F A 0 005 0 25 0 118 5 90 Oxygen content O2 0 0 0 0 25 0 10 0 Pump current lambda sensor IP mA 3 0 3 50 6 0 8 00 Measure Value Measure Value Scaling Unit Lambda 1 Lambda Air fuel ratio A F Fuel air ratio F A O...

Page 89: ...trol is shown in section 5 7 2 on page 38 8 8 6 Sensor Port Symbol Parameter Min Max Unit VON_th Threshold value EXTEN On 9 V VOFF_th Threshold value EXTEN Off 2 V Operating voltage 9 V to 16 V heating powered off outside the range Power consumption standby sensor in still air room temperature Typ 8 W Pumped reference 20 A Overvoltage protection 28 V Supported sensor types Robert Bosch LSU4 9 auto...

Page 90: ... Connector on page 92 8 9 1 IN Connector Fig 8 2 IN Connector TIP All connectors are shown with a view of the front of the ES430 1 All shields are at case potential Pin Signal Meaning 1 UBatt Operating voltage 2 Ground Ground 3 RX Received data minus 4 TX Send data minus 5 RX Received data plus 6 Ground Ground 7 UBatt Operating voltage 8 TX Send data plus 1 7 8 ...

Page 91: ... OUT Connector Fig 8 3 OUT Connector Pin Signal Meaning 1 UBatt Operating voltage 2 UBatt Operating voltage 3 Ground Ground 4 RX Received data plus 5 TX Send data minus 6 RX Received data minus 7 Ground Ground 8 TX Send data plus 1 7 8 ...

Page 92: ...und 9 Analog Analog output ground 10 RE Nernst voltage 11 IP Pump current 12 RT Trim resistance 13 IPN Virtual ground 14 H_EXTEN Enable sensor heating 15 UBatt Supply voltage plus 16 UHeat Sensor heating plus 17 UHeat Sensor heating minus 18 UBatt Supply voltage ground 19 Analog Analog output plus 20 TEDS TEDS 21 TEDS TEDS 22 n b Not assigned TIP Analog ground Analog and supply voltage ground UBat...

Page 93: ...ormation on the following topics Combined Ethernet and Power Supply Cable on page 94 Ethernet Cable on page 100 Cables for the connector Sensor on page 103 Protective Caps on page 112 Angle Brackets on page 114 TIP Only use ETAS cables at the interfaces of the module Adhere to the maxi mum cable lengths ...

Page 94: ...n use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply The connection to power outlets is not allowed To prevent an inadvertent insertion in power outlets ETAS recommends to equip the combined ethernet and power supply ...

Page 95: ... IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 3 CBEP4105 1 Cable Fig 9 2 CBEP4105 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply battery in the vicinity of the module Not compatible with ES610 ES611 ES620 and ES650 For connecting this modules use CBEP120 cable Cable includes reverse polarity load dump protection and replaceable s...

Page 96: ... IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 5 CBEP4155 1 Cable Fig 9 4 CBEP4155 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply battery at the other end i e in the trunk Not compatible with ES610 ES611 ES620 and ES650 For connecting this modules use CBEP120 cable Cable includes reverse polarity load dump protection and replaceab...

Page 97: ... IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 7 CBEP4205 1 Cable Fig 9 6 CBEP4205 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600 network module or ES592 ES593 D ES595 inter face module if the current consumption of the connected ES4xx ES63x chain exceeds 2 5 A an ES1135 simulation system controller card or an ES720 Drive Recor...

Page 98: ... IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 9 CBEP4255 1 Cable Fig 9 8 CBEP4255 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600 network module or ES592 ES593 D ES595 inter face module if the current consumption of the connected ES4xx ES63x ES93x chain exceeds 2 5 A an ES1135 simulation system controller card or an ES720 Drive...

Page 99: ...7 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 11 CBEP4305 1 Cable Fig 9 10 CBEP4305 1 Cable To chain ES4xx ES63x ES93x modules and connect an ES4xx ES63x ES93x chain to an ES910 3 Rapid Prototyping module Additional connection to the power supply to compensate for voltage losses in long chains Not compatible with ES59x ES6xx ES11xx For connecting this modules use CBE130 or CBE140 cable C...

Page 100: ...nd replaceable stan dard fuse MINI flat automotive fuse quick response 3 A 58 V Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 2 2 CBE401 1 Cable Fig 9 12 CBE401 1 Cable Highly flexible Ethernet and voltage supply connection of an ES4xx ES63x ES93x measuring module at an ES600 network module or at an ES592 ES593 D ES595 interface module Cable includes rev...

Page 101: ...dules use CBE130 or CBE140 cable Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 2 5 CBEX400 1 Cable Fig 9 15 CBEX400 1 Cable Ethernet extension cable to increase the length of ES4xx ES63x ES93x Ether net cables Can also be used to connect ES4xx via PC ES600 or ES1135 alter natively while keeping cable installation through bulkhead Robust waterproof and du...

Page 102: ... User s Guide 102 9 2 6 ES4xx_BRIDGE Fig 9 16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules Facilitates very compact measurement setups IP67 compliant Product Order number ES4xx_BRIDGE F 00K 105 684 ...

Page 103: ...e sensor cables with standard banana plugs or with safety banana plugs Sensor cables with standard banana plugs Sensor cables with safety banana plugs DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply The connection to power outlets is not allowed To prevent an inadvertent insertion in power outlets ETAS recommends ...

Page 104: ...ply of the sensor heat ing with inverse polarity protection overvoltage protection and current limitation Red connector plus black connector minus C BNC socket for analog output signals D Input for powering on the heating for the sensor heating when the module is on Standby Sensor heating on 9 V to 28 V On delivery the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable T...

Page 105: ...a Sensor Fuse Cable includes replaceable standard fuse MINI flat automotive fuse quick response 5 A 58 V Ordering Information Pin Signal Meaning 1 IP Pump current 2 IPN Virtual ground 3 H Heater minus 4 H Heater UBatt 5 RT Trim resistance 6 RE Nernst voltage TIP The TEDS to detect the lambda sensor is located in the sensor cable Product Length Order Number CBAL451 1 3 3 m F 00K 105 926 5 3 1 6 4 2...

Page 106: ...pply of the sensor heat ing with inverse polarity protection overvoltage protection and current limitation Red connector plus black connector minus C BNC socket for analog output signals D Input for powering on the heating for the sensor heating when the module is on Standby Sensor heating on 9 V to 28 V On delivery the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable ...

Page 107: ...a Sensor Fuse Cable includes replaceable standard fuse MINI flat automotive fuse quick response 5 A 58 V Ordering Information Pin Signal Meaning 1 IP Pump current 2 IPN Virtual ground 3 H Heater minus 4 H Heater UBatt 5 RT Trim resistance 6 RE Nernst voltage TIP The TEDS to detect the lambda sensor is located in the sensor cable Product Length Order Number CBAL4515 1 3 3 m F 00K 110 038 5 3 1 6 4 ...

Page 108: ... for the external supply of the sensor heat ing with inverse polarity protection overvoltage protection and current limitation Red connector plus black connector minus C Input for powering on the heating for the sensor heating when the module is on Standby Sensor heating on 9 V to 28 V On delivery the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable This must be pulled...

Page 109: ... standard fuse MINI flat automotive fuse quick response 5 A 58 V Ordering Information Pin Signal Meaning 1 IP Pump current 2 IPN Virtual ground 3 H Heater minus 4 H Heater UBatt 5 RT Trim resistance 6 RE Nernst voltage TIP The TEDS to detect the lambda sensor is located in the sensor cable Product Length Order Number CBAL452 1 3 3 m F 00K 106 127 5 3 1 6 4 2 ...

Page 110: ...r for the external supply of the sensor heat ing with inverse polarity protection overvoltage protection and current limitation Red connector plus black connector minus C Input for powering on the heating for the sensor heating when the module is on Standby Sensor heating on 9 V to 28 V On delivery the end of the cable is fixed as a loop in the shrinkage tube of the sensor cable This must be pulle...

Page 111: ...standard fuse MINI flat automotive fuse quick response 5 A 58 V Ordering Information Pin Signal Meaning 1 IP Pump current 2 IPN Virtual ground 3 H Heater minus 4 H Heater UBatt 5 RT Trim resistance 6 RE Nernst voltage TIP The TEDS to detect the lambda sensor is located in the sensor cable Product Length Order Number CBAL4525 1 3 3 m F 00K 110 039 5 3 1 6 4 2 ...

Page 112: ...mited temperature range of 40 C to 70 C 9 4 2 Cap CAP_LEMO_1B Fig 9 27 Cap CAP_LEMO_1B The cap CAP_LEMO_1B protects the connection IN or OUT against dirt according to IP67 9 4 3 Cap CAP_LEMO_1B_LC Fig 9 28 Cap CAP_LEMO_1B_LC The cap CAP_LEMO_1B_LC protects the connection IN or OUT in an inexpen sive way against dirt TIP The protective caps supplied are in no way a replacement for or viable alter n...

Page 113: ...ES430 1 User s Guide 113 9 4 4 Cap CAP_SOURIAU_8STA Fig 9 29 Cap CAP_SOURIAU_8STA The cap CAP_SOURIAU_8STA protects the Sensor port against water and dirt Product Order number CAP_SOURIAU_8STA F 00K 105 303 ...

Page 114: ...TH35 Stainless steel V2A For mounting on left side of an ES4xx module 9 5 2 Angle Bracket Right Fig 9 31 Angle Bracket Right Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7 5 EN 60715 TH35 Stainless steel V2A For mounting on right side of an ES4xx module Product Order number Angle bracket left F 00K 107 175 Product Order number Angle bracket right F 00K 107 176 ...

Page 115: ...chapter 10 2 1 on page 115 TIP If you require customized cables please contact your ETAS contact partner or sales de etas com Order name Short name Order number Ethernet Chain Connection Cable Lemo 1B FGF Lemo 1B FGL 8mc 8fc 3 m CBE400 2 3 F 00K 104 920 Ethernet Chain Connection Cable Highly Flexible Lemo 1B FGF Lemo 1B FGL 8mc 8fc 0 5 m CBE401 1 0m5 F 00K 106 128 Ethernet Chain Connection Cable L...

Page 116: ... Supply Cable Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP420 1 3 F 00K 105 292 Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGL Safety Banana 8mc 8fc 2mc 3 m CBEP4205 1 3 F 00K 110 041 Ethernet Connection and Power Supply Cable Power Feeder close to Interface Module Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP425 1 3 F 00K 105 972 Ethernet Connection and Power Supp...

Page 117: ... 00K 106 127 Lambda Sensor Cable LSU 4 9 Souriau 8ST12 35 RB150 Code 1 Safety Banana 22mc 6fc 2mc 3 m CBAL4525 1 3 F 00K 110 039 Order name Short name Order number Lambda Sensor LSU 4 9 SR4 RB150 Code1 300 Ohms 1 m LSUS_49 0 258 017 025 Order name Short name Order number Cap to protect open Lemo 1B sockets against dirt CAP_Lemo_1B F 00K 105 298 Cap to protect open Lemo 1B sockets against dirt cost...

Page 118: ... details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstraße 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106 Germany Internet www etas com ETAS subsidiaries Internet www etas com en contact php ETAS technical support Internet www etas com en hotlines php ...

Page 119: ...omponents with the Integrated Assembly Ele ments 45 Fig 6 8 Connecting to Other Modules 47 Fig 6 9 Fastening to an ES4xx Angle Bracket left using the Integrated Assembly Ele ments 47 Fig 6 10 Attaching to Other Components Using Additional Screws 49 Fig 6 11 Fastening on DIN Rails with Additional Screws 51 Fig 6 12 Openings for Cable Fasteners in ES400 Modules 54 Fig 6 13 Drilling Template 55 Fig 6...

Page 120: ...401 1 Cable 100 Fig 9 13 CBE430 1 Cable 101 Fig 9 14 CBE431 1 Cable 101 Fig 9 15 CBEX400 1 Cable 101 Fig 9 16 ES4xx Bridge 102 Fig 9 17 CBAL451 1 Cable 104 Fig 9 18 RB150 Sensor Plug Code 1 105 Fig 9 19 BNC Socket for Analog Output Signals 105 Fig 9 20 CBAL4515 1 Cable 106 Fig 9 21 RB150 Sensor Plug Code 1 107 Fig 9 22 BNC Socket for Analog Output Signals 107 Fig 9 23 CBAL452 1 Cable 108 Fig 9 24 ...

Page 121: ...software 34 Calibration State 37 Cap CAP_Lemo_1B 112 Cap CAP_Lemo_1B_LC 112 Cap CAP_SOURIAU_8STA 113 CE Declaration of Conformity 82 Communication protocols 25 Configuration 32 Correction Factor 36 Curve 35 D Daisy chain ports 19 66 Daisy chain topology 17 Daisy chain cabling 66 Data electrical 85 mechanical 82 Data transfer 25 Decentral wiring concept 17 Device calibration 117 Diagnostic function...

Page 122: ... Protocol UDP IP 25 Protocol XCP 25 Q Qualification required 10 R Range Min 35 RB150 Plug 105 107 109 111 REACH regulation EU 83 Recycling 82 Reverse feeding 30 RI Nom 36 RoHS conformity China 82 European Union 82 S Safety at work 10 11 Safety notices basic 10 Identification 8 Safety precautions 10 Sampling rate 86 Scaling the Measure Value 88 Scope of supply 9 Semi automatic calibration of the sy...