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ES4408.1 Load Chassis - User’s Guide

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Contents

ETAS

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1

General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2.1

Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Demands made regarding the Technical State of the Product . . . . 11

Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5.1

European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Safety Instructions for Operating ES4408.1 Load Chassis . . . . . . . . 15
2.1.1

Installation and Positioning in 19" Rack . . . . . . . . . . . . . . . . . . . . . 15

Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Ground Connection/Protective Contact . . . . . . . . . . . . . . . . . . . . . 15

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Connecting/Removing Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.1

Opening the Rear of the Housing . . . . . . . . . . . . . . . . . . . . . . . . . 16

Installing and Removing Hardware. . . . . . . . . . . . . . . . . . . . . . . . . 16

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Summary of Contents for ES4408.1

Page 1: ...ES4408 1 Load Chassis User s Guide...

Page 2: ...t or single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced transm...

Page 3: ...t 11 1 3 Identifications on the Product 12 1 4 CE Marking 12 1 5 RoHS Conformity 12 1 5 1 European Union 12 1 5 2 China 12 1 6 Taking the Product Back and Recycling 13 2 Getting Started 15 2 1 General...

Page 4: ...e of the ES4408 1 Load Chassis 22 3 4 The Power Supply of the ES4408 1 Load Chassis 23 3 5 Ventilation of the ES4408 1 Load Chassis 24 4 Pin Assignment and Display Elements 25 4 1 Load 9 Load 15 Conne...

Page 5: ...an overview of boards available for the ES4408 1 Load Chassis and further information on the housing Pin Assignment and Display Elements on page 25 This chapter contains a description of the connector...

Page 6: ...re Can be used in all standard test systems Can be used in many applications worldwide thanks to a wide range power supply of 100 230 VAC Minimal cabling necessary thanks to standardized connections E...

Page 7: ...The ES4435 1 is a board with 24 current sources up to 150 mA which can be controlled using software ES4455 1 Load Board The ES4455 1 is a carrier board with four channels for piggybacks with ohmic ca...

Page 8: ...feedback for slot 3 and slot 4 for supplying battery voltage for the Ethernet connection with an ES4408CON 1 Communication Inter face for the battery node control signals of the ES1391 1 Power Supply...

Page 9: ...nnection Load0 Load1 Load2 Load3 ETAS ES4455 1 Threshold high Load 0 Threshold low Load 0 Threshold high Load 1 Threshold low Load 1 Threshold high Load 2 Threshold low Load 2 Threshold high Load 3 Th...

Page 10: ...ogether with software programs that serve the standard ized documented and open APIs of ETAS software products The ES4408 1 Load Chassis is not intended to be used as follows In a vehicle on the road...

Page 11: ...Labeling of Safety Instructions The safety instructions contained in this manual are shown with the standard danger symbol shown below The following safety instructions are used They provide extremel...

Page 12: ...dangerous materials for electrical and electronic devices RoHS conformity ETAS confirms that the product corresponds to this directive which is applicable in the European Union 1 5 2 China ETAS confir...

Page 13: ...cycled in a resource saving way representing no danger to health or the environment Fig 1 2 WEEE Symbol The WEEE symbol on the product or its packaging shows that the product must not be disposed of a...

Page 14: ...ES4408 1 Load Chassis User s Guide 14 Introduction ETAS...

Page 15: ...not waterproof Avoid contact with water and any other liquids Lay cables so that nobody can step on them or trip over them and make sure that they cannot be jammed or caught up in any other way 2 1 2...

Page 16: ...opened by qualified techni cal personnel Disconnect from the power supply by removing the power cable then wait a few minutes until all components e g power supply unit capacitors are discharged 2 2 2...

Page 17: ...e must be rated for min 250 VAC 10 A or 125 VAC 15 A China AC supply cable China for various ETAS devices with PRC 3 and IEC 60320 C13 plug Rated for 250 VAC 10 A 2 50 m length F 04A 109 512 Europe AC...

Page 18: ...Environmental Conditions Only operate the ES4408 1 Load Chassis under the following environmental conditions Environment Only use indoors Operating temperature 5 C to 35 C 41 F to 95 F Relative humid...

Page 19: ...load simulation ES4408CON 1 Communication Interface on page 20 ES4434 1 Configurable Load Board on page 20 ES4435 1 Current Source Load Board on page 21 ES4450 2 Load Board for 4 RB CRS Injectors and...

Page 20: ...rent Source Load Board to activate current sources Place of Installation and Connections The slot for the ES4408CON 1 Communication Interface is on the rear of the housing on the left see Fig 3 1 on p...

Page 21: ...d 15 on the rear of the ES4408 1 Load Chassis Configuration The configuration is taken care of in the software in LABCAR RTC and concerns the operating mode pull up pull down of the individual channel...

Page 22: ...ed for Five slots 3 U for high current loads of which 3 x 14 HP for injector loads slot 0 2 1 x 6 HP slot 3 and 1 x 4 HP slot 4 for loads with position feedback throttle valve EGAS etc Seven 4 HP slot...

Page 23: ...ts on page 25 3 4 The Power Supply of the ES4408 1 Load Chassis Power is supplied to the ES4408 1 Load Chassis with a wide range power supply unit with input voltages between 100 V and 240 V with main...

Page 24: ...f the device The filter mat in the ventilation unit has to be cleaned or replaced from time to time To do this proceed as follows To clean the filter mat Power off the device Open the two screws on th...

Page 25: ...connectors Load 7 Connector on page 30 The loads at slot 2 are made accessible at the Load 7 connector Load 8 1 and Load 8 2 Connectors on page 31 The injection loads in slot 0 Load 8 2 and slot 1 Lo...

Page 26: ...Slot n Load 2 Slot n b11 3 Slot n Load 3 Slot n c11 4 Slot n Load 4 Slot n a12 5 Slot n Load 5 Slot n b12 6 Slot n Load 6 Slot n c12 7 Slot n Load 7 Slot n a13 8 Slot n Load 8 Slot n b13 9 Slot n Load...

Page 27: ...eed back in slot 3 Load 1 Load 3 and slot 4 Load 4 Load 5 takes place at these connectors Type Hybrid DSUB 7W2 male Fig 4 2 Load 1 Load 6 Connectors For details of the pin assignment with the backplan...

Page 28: ...al 1 5 Slot 3 z14 Load 2 A1 Load 2 Slot 3 z26 Slot 3 b26 Slot 3 d26 Load 2 A2 Load 2 Slot 3 z28 Slot 3 b28 Slot 3 d28 Load 2 1 Measure signal 2 1 Slot 3 b14 Load 2 2 Measure signal 2 2 Slot 3 d14 Load...

Page 29: ...al 4 5 Slot 4 z14 Load 5 A1 Load 5 Slot 4 z26 Slot 4 b26 Slot 4 d26 Load 5 A2 Load 5 Slot 4 z28 Slot 4 b28 Slot 4 d28 Load 5 1 Measuer signal 5 1 Slot 4 b14 Load 5 2 Measure signal 5 2 Slot 4 d14 Load...

Page 30: ...onnected to which signals of the PT LAB CAR is also described in the description of the cable Current Rating of the Backplane Pins Please note the maximum admissible current of 7 5 A 90 V per backplan...

Page 31: ...s Tab 4 6 Pin Assignment Load 8 1 Slot 1 Pin Slot Signal Backplane Connector A1 Slot 1 Load 1 Slot 1 z18 Slot 1 b18 Slot 1 d18 A2 Slot 1 Load 1 Slot 1 z20 Slot 1 b20 Slot 1 d20 A3 Slot 1 Load 2 Slot 1...

Page 32: ...ent Rating of the Backplane Pins Please note the maximum admissible current of 7 5 A 90 V per backplane pin Pin Slot Signal Backplane Connector A1 Slot 0 Load 1 Slot 0 z18 Slot 0 b18 Slot 0 d18 A2 Slo...

Page 33: ...s 7 Meas 8 1 and Meas 8 2 to the Measure connector of the PT LABCAR see CBAV343 1 1 Cable on page 44 Which signals of the relevant load are connected to which signals of the PT LAB CAR is also describ...

Page 34: ...o the Measure connector of the PT LABCAR see CBAV343 1 1 Cable on page 44 Which signals of the relevant load are connected to which signals of the PT LAB CAR is also described in the description of th...

Page 35: ...1 Pin Assignment BatteryIN A special cable is available for supplying the battery voltages from the power supply unit see CBAV300 1 2 Cable on page 38 Current Rating of the Connectors Please note the...

Page 36: ...ES4408 1 Load Chassis User s Guide 36 Pin Assignment and Display Elements ETAS...

Page 37: ...AV340 1 1 Cable on page 39 This cable is used to connect the loads accessible at Load 1 Load 6 and their measure signals to the corresponding connectors Load1 Load6 of the PT LABCAR CBAV341 1 1 Cable...

Page 38: ...g 5 1 CBAV300 1 2 Cable Connectors and Wiring ES4408 1 side ITT Cannon CA06COM E16 10S B Power supply side 2 x ring terminal The signals between the two connectors are assigned as follows Tab 5 1 Pin...

Page 39: ...Wiring ES4408 1 side Hybrid DSUB 7W2 female PT LABCAR side Hybrid DSUB 7W2 male The assignment of the corresponding connectors on the ES4408 1 is described in the section Load 1 Load 6 Connectors on p...

Page 40: ...male PT LABCAR side ITT Cannon CA06COM E20 29P B male The assignment of the corresponding connectors on the ES4408 1 is described in the section Load 8 1 and Load 8 2 Connectors on page 31 for that of...

Page 41: ...t 0 z24 Slot 0 b24 Slot 0 d24 Slot 0 Load 2 Load 8 2 A4 D Inj_Ch3 Inj 3 Slot 0 z32 Slot 0 b32 Slot 0 d32 Slot 0 Load 4 Load 8 2 A8 F Inj_Ch5 Inj 4 Slot 0 z30 Slot 0 b30 Slot 0 d30 Slot 0 Load 4 Load 8...

Page 42: ...ur ther Environment of the Signals Slot 1 z30 Slot 1 b30 Slot 1 d30 Slot 1 Load 4 Load 8 1 A7 S Inj_Ch15 Inj 8 T Inj_Ch16 see Load 8 1 and Load 8 2 Connectors on page 31 see documentation on PT LABCAR...

Page 43: ...s and Wiring ES4408 1 side Hybrid DSUB 8W8 female PT LABCAR side Hybrid DSUB 8W8 male The assignment of the corresponding connectors on the ES4408 1 is described in the section Load 7 Connector on pag...

Page 44: ...08 1 side 3 x DSUB9 male PT LABCAR side DSUB25 female The assignment of the corresponding connectors on the ES4408 1 is described in the sections Connector Meas 7 on page 33 and Meas 8 1 and Meas 8 2...

Page 45: ...ES4408_2 Meas 8 1 2 6 In_CH5 Slot 1 Current 3 ES4408_2 Meas 8 1 3 7 In_CH6 Slot 1 Current 4 ES4408_2 Meas 8 1 4 8 In_CH7 n c 9 In_CH8 n c 10 In_CH9 n c 11 In_CH10 n c 12 In_CH11 n c 13 IN_CH12 n c 14...

Page 46: ...Ring Tongue 3fc 2xM8 CBAV300 1 2 F 00K 103 223 Connection Cable ES4408 ES4640 7W2 7W2 1m CBAV340 1 1 F 00K 106 179 Connection Y Cable ES4408 ES4640 8W8 8W8 Round Connector 8mc 8mc 17mc 1m CBAV341 1 1...

Page 47: ...the following information ETAS logo Product name Type part number Serial number Barcode for serial number Permissible input voltage range Permissible input voltage frequency Max current consumption w...

Page 48: ...A Max power consumption 350 W Status display On front panel No of cooling vents 6 Max throughput per cooling vent 170 m3 h Temperature sensor Near the slots Input voltage 100 240 VAC Mains frequency 5...

Page 49: ...ort For details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49...

Page 50: ...ES4408 1 Load Chassis User s Guide 50 ETAS Contact Addresses ETAS...

Page 51: ...1 Load1 Load6 27 Meas8 1 and Meas8 2 34 E Environmental conditions 18 ES4408 1 Load Chassis backplane 22 front 9 power supply 23 rear 9 ES4408CON 1 Communication Inter face 20 ES4434 1 Configurable Lo...

Page 52: ...User s Guide 52 Index ETAS S Safety instructions basic 10 Safety instructions labeling 11 T Technical data 47 U Use correct 10 V Ventilation 15 24 W Waste Electrical and Electronic Equip ment 13 WEEE...

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