ETAS ES5338.1, User Manual

Page 1: ...ES5338 1 Carrier Board for Wheel Speed Sensor Simula tion PSI5 Direct Current Output 6 Sockets PB5338CURR 1 A Wheel Speed Sensor Simulation PSI5 Direct Current Output Piggyback User s Guide...

Page 2: ...ment or single license Using and copying is only allowed in concurrence with the specifications stipulated in the contract Under no circumstances may any part of this document be copied reproduced tra...

Page 3: ...tifications on the Product 13 1 3 1 CE Mark 13 1 3 2 RoHS Conformity 13 1 3 3 KC marking 14 1 4 Product Return and Recycling 14 1 5 Declarable Substances 14 1 6 About this Manual 15 1 6 1 Working with...

Page 4: ...0 and DF11s 29 3 3 2 DF11i 29 3 3 3 VDA 31 3 3 4 PSI5 32 3 3 5 Direct Current Output 32 4 Connections and Plug Connections 33 4 1 Backplane Connector CO200 33 4 2 VG 96 Plug CO601 35 5 Technical Data...

Page 5: ...on systems anti rollback devices parking assist systems etc Two additional functions are the simulation of sensor signals following the PSI5 sensor protocol and a Direct Current Output This chapter co...

Page 6: ...o the ES5300 1 A backplane or ES5300 1 B backplane via the interfaces SPI I2C and JTAG I O connections via a VG96 plug connector for connection to an ECU Function generator that can control the curren...

Page 7: ...Simulation User s Guide 7 ETAS Introduction 1 1 2 Block Diagram of ES5338 1 Carrier Board The block diagram in Fig 1 1 on page 7 shows the essential functional units of the ES5338 1 Carrier Board Fig...

Page 8: ...ions 1 2 3 Requirements for Users and Duties for Operators The product may be assembled operated and maintained only if you have the necessary qualification and experience for this product Improper us...

Page 9: ...em Use in conjunction with ETAS software that supports the ES5300 1 A Housing and the ES5300 1 B Housing Use as an interface in conjunction with software programs that operate the standardized documen...

Page 10: ...lab power supplies to circuits connected to the HiL System The power supply to live circuitry must be safely isolated from the supply voltage For example use a car battery or a suitable lab power supp...

Page 11: ...equested to institute reasonable measures CAUTION The air circulation inside the ES5300 1 A Housing or the ES5300 1 B Housing can be ensured only if all free slots are covered with front plates Otherw...

Page 12: ...ug the power plug When plugging in connectors ensure that they are inserted straight and no pins are bent Maintenance The product does not require maintenance Repairs If an ETAS hardware product needs...

Page 13: ...of Conformity for the product is available upon request 1 3 2 RoHS Conformity European Union The EU Directive 2002 95 EU limits the use of certain dangerous materials for electric and electronic devi...

Page 14: ...his ensures that the devices are recycled in a resource friendly way that does not represent any risk to personal health and the environment Fig 1 2 WEEE symbol The WEEE symbol on the product or its p...

Page 15: ...and Standards on page 37 This chapter contains the technical data of the ES5338 1 Carrier Board for Current Output Piggyback PB5338CURR 1 A It also contains standards met 1 6 1 Working with this Manua...

Page 16: ...ld blue Click on OK Buttons are displayed in bold blue Press ENTER Key commands are printed in small capi tals enclosed in angle brackets The Open file dialog window appears Names of program windows d...

Page 17: ...Fuses on page 21 Assembly of Piggyback on page 23 Installation in the ES5300 1 A Housing and the ES5300 1 B Housing on page 25 2 1 Scope of Supply You can find the scope of supply in chapter Ordering...

Page 18: ...f the ES5338 1 Carrier Board The backplane connector CO200 forms the communication interface to the ES5300 1 A Housing and to the ES5300 1 B Housing The CO200 also handles the voltage supply for the E...

Page 19: ...s The ES5338 1 Carrier Board is delivered without PB5338CURR 1 A Piggyback The ES5338 1 Carrier Board is shown in Figure 1 2 in its delivery state Fig 2 2 Longitudinal view of ES5338 1 Carrier Board w...

Page 20: ...URR 1 A Piggybacks Fig 2 4 Longitudinal view of the ES5338 1 Carrier Board populated with six PB5338CURR 1 A Piggybacks CAUTION The ES5338 1 Carrier Board is designed exclusively for the ETAS PB5338CU...

Page 21: ...mmend sending the board to ETAS for further testing For this purpose the device should be sent to ETAS see ETAS Contact Addresses on page 41 If a fuse trips multiple times the device must be sent to E...

Page 22: ...5 Position of fuses on the ES5338 1 Carrier Board 2 3 1 Specification of Fuses The specification of the fuses is as follows Tab 2 1 Specification of fuses Fuse Type Specification Protection of Voltag...

Page 23: ...st static discharges CAUTION The ES5338 1 Carrier Board is designed exclusively for the ETAS PB5338CURR 1 A Piggyback The installation of non supported boards can lead to damages of the ES5338 1 Carri...

Page 24: ...the respective guide bolt red dashed rectangles in Fig 2 7 of each slot of the ES5338 1 Carrier Board 3 For each Piggyback 4 connectors must be con nected marked in Fig 2 6 4 When the alignment to the...

Page 25: ...ing and the ES5300 1 B Housing This chapter describes how the ES5338 1 Carrier Board is installed in the ES5300 1 A Housing or in the ES5300 1 B Housing CAUTION Do not install any boards while the ES5...

Page 26: ...ier card by fastening the front plate with screws 7 Install front plates at all open slots before starting up the ES5338 1 Carrier Board CAUTION If correctly installed the ES5338 1 Carrier Board occup...

Page 27: ...ssembly errors The phase of the induced signal provides infor mation about the direction of rotation This makes the output of additional information in form of PWM signals or addi tional data bits pos...

Page 28: ...gnals ETAS With Direct Current Output the current source is directly controlled by the vehi cle simulation model The simulated sensor signals Curr_0_n Curr_0_p Curr_5_n Curr_5_p are out put as digital...

Page 29: ...ype DF10 or DF11s The sensor signal can be configured in LABCAR OPERATOR A detailed descrip tion is located in the LABCAR RTC User s Guide 3 3 2 DF11i The simulated DF11i signals are PWM current pulse...

Page 30: ...cre ated by the user Output of a current value for tooth voids defined in the RTIO Segment change at the pick up wheel pre bit phase T0 Adjustable in the RTIO Low pulse followed by high phase whose l...

Page 31: ...the following parameters Wheel speed Tooth voids Travel direction Standstill detection Air gap reserve error detection Installation position error detection Very low field strength Air gap limit error...

Page 32: ...travel direction installation position and standstill A description for configuring the DF11i signals and the meaning of the data bits is located in the LABCAR RTC User s Guide 3 3 4 PSI5 The ES5338 1...

Page 33: ...I ERMet ZD 4 pair angled female multipoint connector 4 12 order no 973099 Counterplug in ES5300 ERNI ERMet ZD 4 pair straight male multipoint con nector 4 12 order no 973096 Fig 4 1 Connector to backp...

Page 34: ..._3 M_LVDS_p_3 n c n c 8 shield GND GND GND GND 7 PCIE_RX_n_0 PCIE_RX_p_0 PCIE_TX_n_0 PCIE_TX_p_0 M_LVDS_n_2 M_LVDS_p_2 n c n c 7 shield GND GND GND GND 6 Ass internally Ass internally Ass internally A...

Page 35: ...and currents observe the specifica tions in Current Outputs on page 37 A Signal B Signal C Signal 24 32 n c 24 32 n c 24 32 n c 23 Curr 5 n 23 Reference 5 23 Curr 5 p 22 n c 22 n c 22 n c 21 n c 21 n...

Page 36: ...ical reference potential of the signal source e g ECU potential Fig 4 2 Connection of the signal lines and the Reference x pin to an ECU Note The function of the reference pin is given only if noise i...

Page 37: ...A Accuracy 0 5 mA at 40 mA 1 5 mA at 120 mA Output frequency max 500 kHz Electric strength 60 V Galvanic isolation yes Max permissible power consumption 16 W at 12 V 1 W at 5 V 1 W at 3 3 V Wheel spee...

Page 38: ...he industrial settings with additional shielding measures Height 4 U Width 5 HP Weight 0 5 kg Length 95 mm Width 51 mm Depth 17 mm Standard Test IEC 61326 1 Electrical equipment for measurement contro...

Page 39: ...name Order number ES5338 1 Carrier Board Carrier Board for Wheel Speed Sensor Simulation PSI5 Direct Current Output 6 Sock ets ES5338 1 Carrier Board F 00K 110 051 PB5338CURR 1 A Wheel Speed Sen sor S...

Page 40: ...ES5338 1 Carrier Board for Wheel Speed Sensor Simulation User s Guide 40 Ordering Data ETAS...

Page 41: ...and Technical Support For details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstra e 24 Phone 49 711 3423 0 70469...

Page 42: ...ES5338 1 Carrier Board for Wheel Speed Sensor Simulation User s Guide 42 ETAS Contact Addresses ETAS...

Page 43: ...connector 33 Reference x pin 36 VG96 plug 35 D Declarable Substances 14 Design 17 18 Devices Connecting 8 12 E Electrical safety 10 ETAS Contact Addresses 41 F Fuses 17 21 G General safety information...

Page 44: ...S Safety at work 8 10 Safety precautions 8 Scope of Supply 39 Sensor signals 27 DF10 and DF11s 29 DF11i 29 Direct current output 32 PSI5 32 VDA 31 Signal 29 Signal lines 38 Specification of fuses 22 S...