409-35011
Rev D
80
of 83
Preventive maintenance
Inspect the belts for cracks, missing teeth, or missing pieces every 250,000 cycles.
DANGER
Always turn off and lock out the main power disconnect and the pneumatic shutoff before performing maintenance on the
machine.
TROUBLESHOOTING
Perform troubleshooting in accordance with Table 16.
Table 16: Troubleshooting
Problem
Probable cause
Solution
Cable not
feeding properly
Cable end out of
round
Cut the end of the cable again if the cable is severely out of
round. Otherwise, squeeze the cable in your hands to return
the cable to a round shape.
Cable not straight
enough
–
not
touching sensor
Remove cable and restraighten. Re-insert cable and point any
bend upwards if possible. Gravity will help straighten the cable.
Scrap tube clog
Bin full or an
obstruction in tube
Empty bin or clear obstruction from the scrap tube by removing
the bin and clearing the scrap above.
Misshapen or
poor cuts
Dull tooling
Replace tooling.
Improper cut
Rotary head not
homing
Verify homing performance by inserting tooling change tool
2361560-1 into the hole in the pulleys when homed. If the
machine has properly homed, the pin will smoothly slide into
the pulleys.
Sequence not
correctly
performed
—
Contact TE Field Service Engineering for assistance.
Loss of cycle
data
—
Back up on flash drive or contact TE Field Service Engineering
for assistance.