WIRE
TERMINAL
HAND TOOL
SIZE
(AWG)
INSULATION
DIAMETER
STRIP
LENGTH
PART
NO.
COLOR
PART
NO.
HANDLE
COLOR
24 to 22
1.02 to 2.03 [.040
to .080]
5.54 [.218]
66071
Yellow
90026
2 Yellow
20 to 18
1.52 to 2.54 [.060
to .100]
6.73 [.265]
66072
White
90025
1 White and
1 Black
16
2.03 to 2.92 [.080
to .115]
6.73 [.265]
66073
Black
90025
1 White and
1 Black
Taper Pin
Color-Coded Sleeve
Wire Strip Length
408-1809
2 of 5
Rev B
Figure 2
Refer to Figure 3 and proceed as follows:
1. Hold tool so BACK (wire side) faces you.
2. Make sure ratchet is released - squeeze tool
handles together and allow them to open FULLY.
3. Slide terminal tip through hole in locator until
terminal shoulder butts against locator.
4. Hold terminal in this position and squeeze tool
handles together just enough so crimping jaws hold
terminal in place. Do NOT deform insulation barrel
or wire barrel.
5. Insert a properly stripped wire into terminal wire
barrel until it bottoms.
6. Holding wire in place, squeeze tool handles
together until ratchet releases.
7. Allow tool handles to open FULLY and remove
crimped terminal from tool.
Stripped Wire
Wire Size
Back of Tool
(Wire Side)
Terminal Tip
Terminal
Shoulder
Terminal
Locator
Wire Barrel
Figure 3
