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PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

Instruction Sheet 

408-10243 

02 JUL 15  

Rev E

Figure 1 

1.

 

INTRODUCTION 

This instruction sheet provides information on the application and maintenance procedures for the SDE 
PEW-12 Hand Crimping Tool 2031734-1. This tool consists of Hand Tool Frame Assembly 9-1478240-0 
(Instruction Sheet 

408-8851

), and die assembly 2031734-2. See Figure 1. 

NOTE 

Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures and illustrations are for reference only 

and are not drawn to scale. 

2.

 

DESCRIPTION 

The die assembly is designed with two crimp nests to terminate the RJ Point Five* Plug Kit 2007312-1 utilizing 
a shell crimp (scroll crimp), and a contact piercing crimp. This document only deals with the termination 
procedures. Complete assembly procedures for the plug kit may be found in Application Specification 

114-13235

3.

 

INSTALLATION AND REMOVAL OF DIE SET AND LOCATOR ASSEMBLY 

1.  Open the tool handles and remove the two die retaining screws from the tool jaws. 

2.  Place the wire anvil so that the chamfered side and the marked surfaces face outward, when mounted 

in the moving jaw of the tool frame. 

3.  Insert the short die retaining screw through the jaw and through the anvil die, and tighten the screw 

just enough to hold the die in place. Do not tighten the screw completely at this time. 

4.  Place the wire crimper so that the chamfered side and the marked surface face outward, when 

mounted in the stationary jaw of the tool frame. 

5.  Insert the long die retaining screw through the jaw and through the crimper die, and tighten the screw 

just enough to hold the die in place. Do not tighten the screw completely at this time. 

6.  Carefully close the tool handles, making sure that the anvil and crimper align properly. Continue 

closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil and 
crimper in place, then tighten both die retaining screws. 

PROPER USE GUIDELINES 

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low 

volume applications. A wide selection of powered application equipment for extended-use, production operations is available. 

SDE PEW-12 Hand Crimping 

Tool Assembly 2031734-1 with 

Die Assembly 2031734-2 

SDE PEW-12 Hand 

Crimping Tool 2031734-1 

Die Assembly 

2031734-2 

Hand Tool Frame 

Assembly 9-1478240-0 

Ratchet Adjustment 

Wheel 

OR

IGIN

A

 IN

STR

U

C

TION

Summary of Contents for SDE PEW-12

Page 1: ...handles and remove the two die retaining screws from the tool jaws 2 Place the wire anvil so that the chamfered side and the marked surfaces face outward when mounted in the moving jaw of the tool frame 3 Insert the short die retaining screw through the jaw and through the anvil die and tighten the screw just enough to hold the die in place Do not tighten the screw completely at this time 4 Place ...

Page 2: ...able make sure to slide the strain relief and shell onto the cable and away from the stripping area See Figure 2 NOTE This tool is provided with a crimp adjustment feature Initially the crimp height should be verified as specified in Figure 7 Refer to Section 5 Crimp Height Inspection and Section 6 crimp height Adjustment to verify crimp height before using the tool to crimp desired contacts and w...

Page 3: ...tion slide the shell over the module assembly and bottom In order to ensure that the shell is oriented properly for placement in the crimping tool make sure the shell seam is opposite the plug latch prior to insertion of the plug body See Figure 5 Figure 5 6 Insert assembly into the jaw of the hand tool and crimp NOTE Make sure the cable jacket is located under the crimp area of the shell See Figu...

Page 4: ...per General use and subsequent wear may cause the tool to go out of adjustment It is recommended that crimp height be inspected and the ratchet be adjusted if necessary on a regular basis Refer to Figure 8 and proceed as follows Figure 8 1 If the crimp height is larger than recommended remove the ratchet wheel adjustment screw and rotate the adjustment wheel counterclockwise to a higher setting Re...

Page 5: ...until the ratchet releases and then allow them to quickly open freely If they do not open quickly and fully the spring is defective See Section 9 REPLACEMENT 8 REPLACEMENT Order replacements through your TE Connectivity Representative or call 1 800 526 5142 or send a facsimile of your purchase order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX 3608 HARRI...

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