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12 

 
 

5.6.2

 

Checking the heating element 
 

Pull  out  the  plug  and  measure  the  resistance  value  between  the  pins  of  the  connecting  plug  when  the 
heating element cooling down to the room temperature. 
 

1)

 

If the values of ‘a’ and ‘b’ are different from the values in the following table, replace the heating 

element or sensor or cord assembly. Refer to the following steps 

2)

 

If the value of ‘c’ is over the below value, remove lightly the oxidation in the joint part of the tip and 

the heat element with sandpaper or steel wool 

 

 
 
 
 
 
 
 
 

Note:   * When checking b and c items in the table, the soldering iron must be equipped with tip. 

* The pin’s sequence above picture is same with the socket of soldering station and in the 
socket of the soldering iron handle after disconnecting the handle. Please find the 
corresponding pins when check the sensor or the heating element of the handle. 

 

 
 

5.6.3

 

Replace the heating element 

 

1.

 

Cut off the strap connecting the heating element and the handle cord and pull out the sensor’s 
pin and desolder each wire of handle cord from heating element 

2.

 

Remove the broken heating element and replace a new one 

3.

 

Solder each wire of handle cord to its pin according to connection way of desoldering. Connect 
black and white wires to two heating pins of the heating element and connect the grounding 
wire (shield cord) to the grounding pin 

4.

 

Put the sensor pin on the red wire into the sensor pin jack of the heating element 

5.

 

After replacing the heating element, test heating element according to the following “5.5.4 test 
the heating element” and install it after confirming it is well 

6.

 

Tie up the heating element and the handle cord with the strap 

7.

 

Put the heating element into handle according to the opposite order of disassembling, and the 
heating element must be put into bottom. The bulge of the sensor pin jack should be put into 
handle’s flute 

8.

 

Screw down the screw cap at the end of the handle 

9.

 

Install tip, the sensor pin jack part must be put into the handle’s flute 
 

a.                                 

Between pins 4&5 (Heating Element) 

Under 1Ω(Normal) 

b.          

Between pins 1&2 (Sensor) 

Under 10Ω(Normal) 

c.  Between pins 1& Tip 

Under  2Ω 

1

6

7

5

2

4

3

 

Check the heating element 

Check the sensor 

Summary of Contents for 202D

Page 1: ...frequency Rapid recovery of temperature OPERATION MANUAL 1 Safety Instruction WARNING In this instruction manual Warning Caution and Note are defined as follows WARNING Misuse may potentially cause death of or serious injury to the user CAUTION Misuse may potentially cause injury to the user or physical damage to the objects involved NOTE A Note indicates a procedure or point that is important to ...

Page 2: ...not modify plug or use an ungrounded power socket If an extension cord is necessary use only a 3 wire extended grounding cord Do not use the iron for the other applications except soldering Do not rap the soldering iron against the work bench to shake off residual solder otherwise the iron will be damaged by shocks Do not modify the unit by oneself Replace only with genuine parts Do not wet the so...

Page 3: ...xactly Display the double temperature with the large LCD by microcomputer and Control the temperature by PID Especially it is suitable to the lead free soldering 2 The switch power supplies the power supply and protects the short circuit over temperature and over voltage and reduces the loss of the copper and the iron Besides the output power is stable and not fluctuating with the voltage fluctuat...

Page 4: ...d of grounding cord to the grounding hole of the soldering station and the other to ground 5 Switch on the power supply 4 3 Setting the parameters 4 3 1 Setting the password The initial password is 000 and the temperature can be set after turning on the power supply at this state If administrator wants to limit the authority and he can change the password and then those being authorized can set th...

Page 5: ... recorded in the soldering station and change the password successfully 4 If the next inputted password is not same with the last time Press key to and then input the new password again until the lately two passwords are identical 4 3 2 Setting the temperature Note Make sure the temperature of the station can be adjusted inputted password is correct or the password is initial 000 Do not turn off t...

Page 6: ...e sleep state a Select the needing mode and then press key to the process of sleep time setting The display shows and then press or key to change the sleeping time The range of sleeping time is from 0 minute to 250 minutes b After finishing setting the sleeping time press key to the process of off time setting c To resume soldering there are several ways as follows Turn the power switch off and th...

Page 7: ...diately after it comes into sleep state 3 Sleeping temperature setting a In the process of sleeping temperature setting the display shows sleep and set temp and then press or key to change the sleeping temperature b The range of sleeping temperature is from 50 to 250 c In the sleeping state if the sleeping temperature is less than the setting temperature of the soldering station the temperature wi...

Page 8: ... temperature of the soldering station to a certain value II When the temperature stabilizes measure the tip s temperature with thermometer and write down the values III Press key unlooseningly and then press the and keys simultaneously the soldering station enters the temperature calibration mode and LCD displays Cal Temp Calibrating temperature 4 The number is not flash and press or key to record...

Page 9: ...Longer or angled tip may be needed for soldering densely populated boards Tips 5 2 Tip s using caution 1 High soldering temperature can degrade the function of the tip and use the tip with the lowest possible soldering temperature The excellent thermal recovery characteristics ensure efficient and effective soldering event at low temperatures This also can protect the sensitive components from the...

Page 10: ...h the cleaning sponge and check the condition of the tip 3 If there is black oxide on the solder plated portion of the tip coat new solder containing flux and then wipe the tip on the cleaning sponge Repeat until the oxide is completely removed and then coat with the new solder 4 If the tip is deformed or heavily eroded replace it with a new one 5 4 Renew a detinned tip Why does a detinned tip fai...

Page 11: ...pply to the soldering iron will be cut off 5 6 Check and replace the soldering iron When there is something wrong with soldering iron you can check and test it If it is broken replace the broken element 5 6 1 Check the soldering iron 1 Turn the power switch off and disconnect the power plug 2 Disconnect the handle connector from the station and disassemble it after it cooling down 3 Don t use meta...

Page 12: ...ensor s pin and desolder each wire of handle cord from heating element 2 Remove the broken heating element and replace a new one 3 Solder each wire of handle cord to its pin according to connection way of desoldering Connect black and white wires to two heating pins of the heating element and connect the grounding wire shield cord to the grounding pin 4 Put the sensor pin on the red wire into the ...

Page 13: ... or pin 2 between pin 3 and pin 4 or pin 5 If they are not the heating element and sensor or vibrator switch are touched This will damage the PCB 2 Measure the resistance value a b and c refer to the above form to confirm that the leads are not twisted and that the grounding wire is properly connected 5 7 Replace the fuse 1 Turn off the power switch and then pull out the fuse plug in the power plu...

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