Etnyre Black-Topper SHOOTER Series, Manual

Page 1: ...Black Topper SHOOTER Series with Computer Controls Asphalt Distributor Updated June 29 2021 M 421 03 Starting with Serial Number M 4500 Supersedes Manual M 421 99 ...

Page 2: ...ranty does not obligate the Company to bear the cost of machine transportation in connection with the replacement or repair of defective parts nor does it guarantee repair or replacement of any parts on which unauthorized repairs or alterations have been made or for components not manufac tured by the Company except to the extent of the warranty given by the original Manufacturer This warranty doe...

Page 3: ...ify or tamper with the exhaust system WARNING This product can expose you to chemicals including Lead which is known to the State of California to cause cancer birth defects or other reproductive harm For more information go to www P65Warnings ca gov 6322159 Safety Precautions Hazard Seriousness Level You will find safety information boxes throughout this manual These boxes contain information ale...

Page 4: ...Feed 34 Bar Latch Manual 35 Spray Bar Wing Raise Manual 36 Spray Bar Wing Raise Hydraulic 37 Handspray 38 Power Washdown and Self Flushing System 39 Fuel Tank kAssembly and Self Flushing Line 40 AIR SYSTEM Air Supply Gang On Off 41 Air Supply 1 Foot Controls 42 BURNER SYSTEM Fuel Oil Burner Installation 44 Relay and Fuse Fuel Oil Burner 45 LPG Burners 46 LPG Burners with Outfire 47 Thermocontrol 1...

Page 5: ...e around 600 degrees Fahrenheit decomposition may occur with the formation of hydrofluoric acid Hydrofluoric acid can be extremely corrosive to human tissue if not handled properly A degraded seal may appear as a charred or black sticky mass Do not touch either the seal or the surrounding equipment without wearing neoprene or PVC gloves if degradation is suspected Wash parts and equipment with 10 ...

Page 6: ...90686 1 Plate Warning Burner General 5 3390679 1 Plate Warning Manhole 6 3390684 2 Plate Caution Hot Surface 7 3390191 2 Decal Oval Etnyre 8 3390540 1 Plate Directions LPG Burner 3390670 1 Plate Directions Ele Fuel Oil Burner 9 3390680 1 Plate Warning Fill Cap 10 3390685 1 Plate Warning Safety General 11 3390592 1 Bracket Asm Caution Hot Surface 12 6100139 AR Pop Rivet 0 12 for mounting plates 13 ...

Page 7: ...h Button Switch SPDT ON MOM 7 6702196 3 Red Cap 8 6701897 4 Toggle Switch DPDT 3 Pos MOM 9 6702199 AR Button Plug 0 50 10 6700255 2 Switch Toggle 20 AMP Single Pole 11 3160005 1 Switch Toggle SPDT 2 Pos 12 6703151 16 Switch Toggle PDT Dry Circuit 13 6702197 5 White Cap 14 3361148 1 Window 15 6703494 1 Display LCD DC 2 16 6702194 1 DC 2 Driver Board 17 6702195 1 Inverter 18 3370249 1 Control Panel ...

Page 8: ...FR ON T RE AR CONTR OL BURNER CONTR OL WASH DOWN FL USH ING LIFT SH IFT OF F ON OF F ON OF F ON PU MP GPM 2660166 UP PE R LO WER 10 10 6 8 6 9 6 1 2 3 4 5 7 1 2660165 1 Faceplate and Box only 2 6701907 1 Knob Control 3 6703078 1 Pot 1K Single Linear 2 25 W 4 6702033 1 Resistor 100 Ohm 1 2 W 5 5 3361162 1 Disk Foam 11 1 4 Dia 1 4 Thick 6 6700255 AR Switch Toggle SPST 2 Pos Maint 7 6702574 1 Switch ...

Page 9: ... 9413946 4 Lock Nut 0 25NC 10 3370254 4 Spacer 11 0110456 1 Screw SqHd 0 50NC x 3 00 12 0120378 1 Nut 0 50NC REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 18 to 36 GROUND 35º 1 1 2 2 3 4 5 6 3 4 5 6 7 8 9 10 7 8 9 10 11 12 FORWARD Torque to 30 35 lb in NOTE If the display shows feet traveled less than an actual measured course decrease the mounting angle change from 35º to 34º If the dis...

Page 10: ...9 Specify Unit Serial No Part No Part Description CONTROLS Section Notes ...

Page 11: ...10 CIRCULATION SYSTEM Strainer Box Assembly Thru S N M4800 3 4 2 1 42 43 44 45 6 7 46 48 47 47 5 27 30 30 31 32 23 41 13 17 10 18 19 16 28 16 29 33 34 35 36 12 37 38 39 40 13 13 17 10 18 19 16 17 20 21 22 23 24 16 12 13 25 26 13 16 15 49 50 51 52 53 ...

Page 12: ...alve Face Sliding Suckback 23 6001251 1 Spring Comp 8 x 2 31OD x 32 3 In 24 2640757 1 Shaft Manual Valve 25 2640756 1 Valve Body Asm Manual 26 2640762 1 Valve Mech Suction Suction 27 2640841 1 Valve Asm Suction Air Operated 28 2640842 1 Valve Plate Suction Valve 29 6001256 1 Spring Compression 30 6000322 2 Ring Snap Truarc 5100 100 31 3341117 1 Retainer Spring Inside Valve 33 2640836 1 Cyl Asm Suc...

Page 13: ...ION SYSTEM Strainer Box Assembly S N M4801 Up 3 4 2 1 42 43 44 45 6 21 47 22 22 5 27 30 30 31 32 32 32 23 41 13 17 10 20 18 19 16 28 16 29 33 34 35 36 34 7 36 46 8 12 37 38 39 40 13 13 17 10 20 18 19 16 29 28 32 30 32 24 9 12 11 13 25 26 16 15 48 49 50 51 52 53 ...

Page 14: ...92 1 Gasket Viton 4 Valve 21 2640884 1 Gasket Pump Strainer Box 22 2640763 2 Gasket Valve Body Asm 23 6001251 1 Spring Comp 8 x 2 31 OD x 32 3 In 24 2640757 1 Shaft Manual Valve 25 2640756 1 Valve Body Asm Manual 26 2640762 1 Valve Mech Suction Suction 27 2640841 1 Valve Asm Suction Air Op 28 2640938 1 Valve Plate Suction Valve 29 6001256 1 Spring Compression 30 6000322 AR Ring Snap Truarc 5100 10...

Page 15: ... 9 32 52 Return To Tank 12 13 14 14 12 14 14 6 14 15 59 60 5 31 21 54 41 1 2 3 4 38 39 40 42 43 45 47 53 48 49 8 10 8 16 19 11 20 38 39 39 40 40 41 42 43 43 44 41 55 56 57 58 14 17 18 33 33 34 35 35 36 36 37 47 48 50 51 30 29 26 24 25 23 46 28 27 22 4 Way Valve with Relief 2640827 ...

Page 16: ...alve 26 3380388 1 Cap Asm Fill Line 27 0219189 1 Plug Pipe Sq Hd 0 25NPT PN 28 6001056 2 Cap Retainer 0 5 Dia Stud 29 3340041 1 Clamp Assembly 3 Hose Conn 30 3340033 1 Clamp Asm Screw Filling Line 31 2640952 1 Wheel Asm Hand P O Valve Includes Ref 54 58 32 2640850 1 Pipe Segment 3 Bar Feed 33 2640663 2 Gasket 5 Tube 34 2680411 2 Cover Handspray Only 35 0124589 8 Nut Hex 0 62NC PD 36 0121574 8 Wash...

Page 17: ...lief Air Operated 12 14 14 7 9 32 58 Return To Tank 12 13 14 14 12 14 14 22 11 39 40 41 42 43 43 44 42 20 38 39 40 41 14 17 18 33 33 34 35 35 36 36 37 6 14 41 1 2 3 4 38 39 40 42 43 45 8 10 8 16 19 5 53 54 56 57 30 29 26 24 25 23 46 28 27 27 15 21 31 47 48 49 50 51 52 53 54 55 59 60 2640835 ...

Page 18: ...380388 1 Cap Asm Fill Line 27 0219189 1 Plug Pipe Sq Hd 0 25NPT PN 28 6001056 2 Cap Retainer 0 5 Dia Stud 29 3340041 1 Clamp Assembly 3 Hose Conn 30 3340033 1 Clamp Asm Screw Filling Line 31 6602229 1 Sight Plug 0 75NPT Hi Press 32 2640850 1 Pipe Segment 3 Bar Feed 33 2640663 2 Gasket 5 Tube 34 2680411 2 Cover Handspray Only 35 0124589 8 Nut Hex 0 62NC PD 36 0121574 8 Washer Lock 0 62 Spring PD 37...

Page 19: ... 1 Pump Shaft 200MU 7 2640695 1 Pump Shaft Idler 200MU 8 2640725 2 Keystock 1 4 x 1 4 x 2 1 2 Lg 9 2640604 1 Front Face Plate Subweldment 10 6001576 10 Bolt Hex 0 38 16NC x 5 Gr 8 11 6600310 1 Pk Rg 1 5ID x 2 OD Packmaster 3 12 0211887 1 Screw Hex 1 4NC x 3 4 Gr 2 PD 13 2640885 1 Nut Packing P15 Pump 14 2640608 1 Case Pump 1 Machined 15 2660128 1 Gear Spline Asm 16 0102581 1 Screw Sock 0 31NC x 0 ...

Page 20: ...r Herringbone 9 3341463 1 Impeller Herringbone 10 6001169 2 Snap Ring Ext Truarc 5100 143 11 2640693 1 Pump Shaft 400MU 12 2640692 1 Pump Shaft Idler w Groove 400MU 13 2640726 1 Keystock 1 4 x 1 4 x 1 Lg 14 2640725 2 Keystock 1 4 x 1 4 x 2 1 2 Lg 15 2640604 1 Front Face Plate Subweldment 16 6001577 10 Bolt Hex 0 38 16NC x 8 1 2 Gr 8 17 6600310 1 Pk Rg 1 5ID x 2 OD Packmaster 3 2640698 18 0211887 1...

Page 21: ...H Main Pump Ref 33 High Presure Line is connected to A Low Pressure Line is connected to B IMPORTANT Fill reservoir with clean Texaco Rando oil HD 46 or Sunoco Sunuis 821WR or equivalent hydraulic oil Install Sight Glass Ref 14 using a 6 or 12 point socket Asphalt Pump High Press Low Press 49 50 50 51 51 20 20 27 3 3 27 37 46 45 45 48 53 4 36 29 4 32 34 56 35 33 3 47 54 55 2 30 31 30 28 40 2 3 41 ...

Page 22: ...646 2 Self Grip Hose 0 75 Specify Length 28 6303119 1 Round 0 50 CR 29 3321374 1 Support Pump 40 Series 30 0120378 2 Nut Hex 0 50 NC 31 0120384 2 Lock Washer 0 50 32 3370247 1 Cable Asm Pump Stroker 33 6603363 1 Pump 3 1CI RH EDC Spline A Pad 6603364 1 Pump 3 1CI LH EDC Spline A Pad 7010093 1 Seal Kit All Pumps 7010095 1 Electronic Stroker All Pumps 34 6602390 1 Aux Pump 0 68 CI A Pad Spline LH 66...

Page 23: ...375 4 Nut Hex 0 25NC 12 9410359 2 Plug Hyd 08MB 13 9410304 2 Tee Hyd 04MJ 04FJX 04MJ 14 0121900 4 Screw 0 25NC x 1 00 15 9410278 15 Elbow Hyd 90 04FJX 04MJ 16 6603033 1 Manifold Assembly Includes Ref 1 6 17 3361297 1 Bracket Mtg 6 Sta HD Manifold 18 9410200 17 Adapter Hyd ST 04MB 04MJ 19 9410203 23 Adapter Hyd ST 08MB 08MJ 20 6600663 1 Hose End 08 x 08MP ST LPSP 21 6600662 1 Hose Push Lock Specify...

Page 24: ...lic Manifold Block CV1 CV2 ORF 4 ORF 3 CV3 CV4 FD1 S2 S3 S4 S5 S6 S7 S8 S9 RV1 S1 F1 ORF 2 AUX P P AUX T T 1500 PSI LLR LLC RLR RLC SR SC LWR LWC RWR RWC Left Wing Right Wing Shift Right Shift Left Raise Raise Lower Lower Call w Serial Number when ordering Feed Tube Assembly Item 12 13 ...

Page 25: ...0 Gr2 PD 15 0120390 4 Flat Washer 0 50A W PD 16 0120384 4 Lock Washer 0 50 Spring PD 17 0120378 4 Nut 0 50NC PD 18 9410979 1 Hyd Elbow 90 12MB 12MJ 19 6600648 1 Hose End 12 x 12FJX ST Push Lock 20 6600646 AR Hose Self Grip 21 6601568 3 Elbow Hyd 90 16MB 16MJ 22 6601566 2 Hose End 16FJX 16 ST 23 6000792 3 Hose Clamp Worm Drive 1 06 to 2 24 6601564 AR Suction Hose 1 00 ID SAE 100R4 25 6603363 1 Pump...

Page 26: ...ompanion Rect 1 25 Dia Hydraulic Pump PTO B D Hydraulic Pump PTO B A C A 13 2 3 14 7 4 5 1 2 3 3 3 4 4 8 9 6 3 2 8 2 2 1 12 11 11 10 15 TUBE LENGTH A AND C Locate Center Bearing Ref 7 at desired location For tube length A measure B dimension from face of Hydraulic Pump Shaft to center of Bearing Ref 7 and subtract 6 7 8 from B dimension Tube Length TUBE LENGTH To obtain tube length A measure B dim...

Page 27: ...x 11 88 Max 16 03 Max Truck End 5 2 3 6 7 4 7 6 3 2 8 9 1 REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 1 3170021 AR Yoke Flange 2 3170013 2 Journal Bearing Kit 3 6440170 AR End Yoke 1 25 Bore 4 3321431 1 Shaft 40 Series 5 6440200 1 End Yoke Splined 6 0102615 AR Screw Sock 0 50NC x 0 50Lg Cup Pt 7 6000161 AR Key 0 31 x 0 31 x 1 50 Lg 8 0454904 4 Screw Hex 0 38NC x 0 75 Gr8 PD 9 0120382 A...

Page 28: ...27 Specify Unit Serial No Part No Part Description SPRAY SYSTEM Spray Bar Nozzle Chart Application Application US Flow ...

Page 29: ...14 14 15 15 21 14 15 21 14 15 21 21 6 22 23 11 12 2 27 29 28 34 35 33 32 31 45 46 44 27 Spray Valve Assembly 46 48 49 50 51 52 54 45 55 46 45 47 35 35 35 31 33 32 34 61 31 35 31 35 33 34 27 27 29 28 28 27 30 26 32 61 31 35 56 55 29 28 40 39 41 42 43 42 44 48 49 41 37 31 40 40 36 29 38 24 25 25 36 37 43 40 38 29 28 28 40 58 59 43 43 35 33 32 31 61 61 61 35 33 32 34 61 61 61 34 24 28 57 44 45 46 ...

Page 30: ...1 Section 27 3350567 4 Adjusting Link Asm 28 6000397 14 Rivet Rd Hd 1 4 x 7 8 Drilled 29 0103374 14 Cotter Pin 3 32 x 1 PD 30 6001146 1 Extension Spring 3 4 OD x 4 31 2650637 AR Guide Lever Asm 32 0120388 8 Flat Washer 3 8 33 0121852 8 Screw 3 8NC x 1 2 Gr2 PD 34 0133046 8 Machine Screw 1 4 x 7 8 PD 35 9413946 8 Lock Nut 1 4NC Ea PD 36 3352476 4 Chain Asm 37 3352812 2 Toggle Asm RT 38 3352811 2 To...

Page 31: ... 42 43 3 10 7 7 20 10 9 8 13 14 15 22 22 5 14 14 15 15 21 21 6 11 12 20 46 45 47 19 18 17 16 16 1 35 33 32 34 31 35 33 32 34 31 35 33 32 34 31 31 35 55 31 35 55 25 25 25 25 27 37 28 31 35 55 31 35 55 31 35 55 31 35 55 31 35 55 40 45 46 25 35 34 31 31 35 55 27 37 28 41 45 46 25 25 27 28 37 37 35 33 32 34 57 56 31 39 55 31 35 55 55 31 35 55 31 35 55 55 33 32 Spray Bar 8 Ft 1 Foot Controls ...

Page 32: ...ol Bar Asm Spray Bar Mod 26 3352581 1 Buss Bar Asm Mod Right End 27 6601768 8 Cylinder Air 1 06 x 2 28 6100280 8 Bolt Eye 0 31NC x 1 00 PD 29 6602242 16 Hose End 03 x 02MP90 30 6001005 32 Clamp Hose Screw Type M5 31 2650637 AR Lever Guide Spraybar 32 0120388 8 Washer Flat 0 38 33 0121852 8 Screw 0 38NC x 0 50 Gr2 PD 34 0133046 8 Screw Machine 0 25 x 0 88 PD 35 9413946 8 Nut Lock 0 25NC Ea PD 36 63...

Page 33: ...5 2650515 4 Tube Inner Bar Carry 6 6100435 4 Screw Hex 0 625 x 13 0 Gr 8 PN 7 9416520 4 Nut Hex Lock 0 62 Gr 8 PN REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 8 2650513 8 Plate Arm Bar Carry 9 0120233 8 Screw Hex 0 38NC x 1 00 Gr2 PD 10 0120382 8 Washer Lock 0 38 Spring PD 11 0228011 8 Screw Hex 0 63 x 4 75 Gr 8 PD 12 0121574 8 Washer Lock 0 62 Spring PD 13 0124589 8 Nut Hex 0 62NC PD 1...

Page 34: ... 13 0 GR8 PN 7 9416520 4 Nut Hex Lock 0 62 GR8 PN 8 2650513 8 Plate Arm Bar Carry 9 2650561 1 Stop 12 Spray Ht 10 6600906 1 Clamp Worm Gear 1 81 x2 75 11 0228011 8 Screw Hex 0 63x4 75 GR8 PD REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 12 0121574 8 Washer Lock 0 62 Spring PD 13 0124589 8 Nut Hex 0 62NC PD 14 6601781 2 Cylinder Hyd 2 0 x 6 0 15 2650516 8 Tube Vertical Pivot Bar Carry 16 ...

Page 35: ...Bar 4 3352605 1 Plate Asm Outlet 3 1 2 Swivel 5 6602669 1 0 Ring 5 5 OD 0 275 6 6000290 47 Ball 3 8 G 500C Stl 7 3352607 1 Plate Asm Inlet 3 1 2 Swivel 8 0272123 2 Nut Hex Jam 0 44NF PD 9 2740371 1 Screw Grease Fitting 10 9411027 1 Fitting Lub Stgt x 1 2 Typ C 11 0124589 4 Nut Hex 0 62NC PD 12 2640461 3 Gasket Adpt Flange LL32 Pump 13 2650598 1 Hose 2 x 4 4 7 16 Lg 2650599 1 Hose 2 x 4 6 Lg 14 012...

Page 36: ...Nut 0 50NC 4 9411417 1 Flat Washer 0 50 5 3380714 1 Lock Bar Asm LH 3380715 1 Lock Bar Asm RH 6 0120333 1 Screw 0 50 x 1 75 Lg 7 3380622 1 Channel LH 3380623 1 Channel RH 8 3380624 1 Plate 9 7230320 1 Lever Asm 10 0120386 1 Flat Washer 0 25 11 0121887 1 Screw 0 25 x 0 75 12 9413946 1 Lock Nut 0 25NC 13 6000802 1 Spring 14 4420933 1 Handgrip Optional 15 3380869 2 Spacer Bracket Latch Asm 1 2 3 4 5 ...

Page 37: ...1 REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 1 3361128 2 Wing Up Short Bar 2 2650506 2 Lug Asm Wing Retract 3 6420194 2 Bushing DU 1x1 12x1 Included with Ref 2 4 0180181 4 Screw Hex 0 50NCx2 00 GR5 PD 5 0120384 4 Washer Lock 0 50 Spring PD 6 0114951 4 Washer Flat 0 50 PN 7 3361127 2 Wing Up Long Bar ...

Page 38: ...aulic 1 6602230 2 Cylinder Hyd 2 0 x 10 Wing Up 2 2650506 2 Lug Asm Wing Retract 3 6420194 2 Bushing DU 1x1 12x1 Included with Ref 2 4 0180181 4 Screw Hex 0 50NCx2 00 GR5 PD 5 0120384 4 Washer Lock 0 50 Spring PD 6 0114951 4 Washer Flat 0 50 PN 7 3311654 4 Pin REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION ...

Page 39: ... 1 Screw Mach PNSL 10NC x 0 50 8 3380784 1 Valve Asm Hand Spray Gun 9 3380787 1 Tube Asm Handspray Gun 10 0111661 1 Coupling Pipe 0 75 Plain 11 3390591 2 Tag Caution Handspray Hose 12 6602720 1 Hose Handspray 0 75 In x 25 Ft 13 6602020 1 Hose Reel 4016 17 18 Manual 14 6601368 1 Hose Asm 1 00 x 60 00 Asphalt 15 3352205 3 Nozzle V Type Nominal 3 5 GPM Optional Hose Reel To Handspray Gun From Handspr...

Page 40: ...l Electric 12V 14 6602399 2 Hose Barb 04 x 02MP90 Power Washdown and Self Flushing System 1 2 3 4 5 7 8 8 8 9 9 10 10 10 10 10 10 10 11 11 11 12 6 6 13 14 14 15 17 18 19 16 20 21 22 23 24 26 24 25 NOTE Tee and Hose Barbs are used for Beckett Burners REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 15 0119920 1 Nipple 0 25 x 2 00 16 6600303 1 Valve Globe 0 25 ST 17 3331875 1 Bracket Asm 18 0...

Page 41: ...Diesel Fuel Only 4 6601306 1 Liquid Level Gauge 12 Tank 5 0219189 1 Plug Pipe 0 25 SqHd 6 6601794 1 Hose End 04 x 04MPX ST MP 7 0105413 1 Elbow PP 90 0 25NPT 8 6602400 1 Hose Barb 04 x 04MP90 LP 9 0105417 1 Tee Pipe 0 25NPT 10 6001005 2 Hose Clamp Screw Type MS 11 6600162 1 Drain Cock 0 25 12 3301156 2 Mounting Strap 12 Tank 13 3301157 1 Hanger RH 12 Tank 14 3301158 1 Hanger LH 12 Tank 15 0119920 ...

Page 42: ...shing Pipe 0 75 x 0 25NPT 14 0105423 1 Elbow Pipe 90 ST 0 25NPT 15 6600305 1 Hose End 06 x 04MP St LPSP 16 6600299 1 Safety Valve 17 0118750 1 Adapter Auto ST 04MP 06MS 18 6600303 1 Globe Valve St 0 25 19 6600304 1 Pressure Regulator Valve 20 6600306 2 Hose End 06 x 06FSX St LPSP 21 0119097 2 Elbow Pipe 90 0 38NPT PN 22 0120128 2 Nipple Sch 40 0 38 x 3 5 23 6701510 1 Romex Connector 0 75 24 013820...

Page 43: ... Part Description 42 AIR SYSTEM Air Supply 1 Foot Controls 1 2 3 4 5 5 6 7 8 9 10 11 12 12 12 1 2 3 13 14 20 15 16 17 18 27 19 13 21 22 23 38 39 37 25 41 42 30 35 34 33 32 31 12 28 26 29 To Air Cylinders Frame 2 24 24 24 40 39 24 36 ...

Page 44: ...PD 20 0144034 1 Bushing Pipe 0 75 x 0 50NPT PN 21 0108686 1 Elbow Pipe 90 ST 0 50NPT PN 22 6600663 2 Hose End 08MP ST LPSP 23 6600662 AR Hose Push Lock 24 6000087 4 Hose Clamp 0 56 1 06 25 0138207 8 Cap Screw 0 25NC x 2 25 26 0120386 8 Washer Flat 0 25A PD 27 0120388 4 Washer Flat 0 38 PD 28 9413946 8 Nut Washer Flat 0 25NC EA PD 29 6309255 AR Hose 0 19 ID FT 30 6604037 AR Valve Air 2 Pos 4 Way 12...

Page 45: ...ress 20 6500387 1 Coupling Blower to Motor 21 6500400 1 Fuel Valve 22 6200362 2 Elbow 3 16 Tube x 1 8NPT 23 0120704 4 Nut Flared Tube 0 18 x 0 81 24 6309067 AR Tube Copper 0 19 x 0 03 Generic 25 6600324 AR Hose 0 38 Per Ft 26 0120703 1 Union Half 3 16TBG x 1 8NPT 27 6500399 1 Fuel Pump 28 0122017 2 Screw Hex 0 31NC x 1 00 Gr2 PD 29 0105407 2 Nipple Sch 40 0 25 x 1 50 PN 30 0281839 1 Tee Pipe 0 38 ...

Page 46: ...BATTERY Relay and Fuse Fuel Oil Burner 7230287 1 6702460 2 25 Amp Fuse 3AG Sloblow 2 6702014 2 Solenoid Relay 3 3361179 1 Mounting Bracket 4 6701750 4 Terminal Ring 10 Ga 0 25 in Stud 5 6700224 AR 10 Ga Wire Red 6 0120706 6 Screw 0 25NC x 0 50 7 9413946 6 Lock Nut 0 25NC 8 6000462 1 0 75 Rubber Clamp 9 6000109 AR Fibre Loom 0 38 In 10 6702461 2 Fuseholder 11 6700238 5 Terminal 12 6700119 AR 14 Ga ...

Page 47: ... 04FP 04MP 11 6500064 2 Needle Valve 0 25NPTF W Pilot 12 6200292 3 Nipple Sch 80 0 25 x 0 87CL 13 0454121 2 Tee Auto 04FP 04FP 04FP 14 0118750 3 Adapter Auto ST 04MP 06MS 15 3331108 1 Tube Asm 16 6500366 1 Ball Valve 0 25 17 6200417 2 Nipple Sch 80 0 25 x 1 50 18 3331362 1 Tube Asm 19 3331885 1 Regulator Asm 20 0118755 1 Elbow Auto 90 04MP 06MS 21 7720018 1 Pressure Regulator 22 6600196 1 Pressure...

Page 48: ...ch 80 0 25 x 0 87 CL PD 15 0454121 3 Tee Auto 04FP 04FP 0FP PD 16 0118750 2 Adapter Auto ST 04MP 06MS 17 3331108 1 Tube Asm Burner Piping Propane 18 6500366 3 Valve Ball 0 25 JOMAR T 100 19 6200417 5 Nipple PP Sch 80 0 25 x 1 50 PD 20 0118755 3 Elbow Auto 90 04MP 06MS 21 3331881 1 Tubing Outfire To Main Burners 22 3331880 1 Harness Power Supply Therm Ctl 23 6500020 1 Shut Off 12 V B 3 Burner 24 33...

Page 49: ...2 23 24 26 27 27 28 29 30 30 31 31 32 33 34 32 33 39 32 33 50 56 35 36 37 38 40 41 42 42 43 44 45 46 47 48 49 1 16 to 1 8 Spark Gap Ignitor Pilot Rear Jacket Rear Tank Head 52 54 55 54 51 1 2 2 3 3 4 4 5 6 5 6 7 7 8 9 9 9 10 10 11 11 12 13 13 14 15 48 16 17 18 19 20 30 30 25 25 Set up both burners as shown below Detail of Thermocontrol Box Well Thermometer Installation ...

Page 50: ...DESCRIPTION 29 6309071 1 Tube 0 38 x 0 25 Copper Type L 30 0121867 4 Screw Hex 0 25NC x 0 75 GR2 PO 31 7720017 2 Ignition Coil 32 0432903 3 Screw 0 25NC x 4 00 33 0126177 3 Wing Nut 0 25NC Type A PD 34 2630586 1 Bracket 35 2660101 1 Spacer 36 0436665 1 Screw Mach PNSL 06NC x 0 50 37 0131044 1 Lock Washer 6 38 0134530 1 Nut Hex Mach 6NC 39 2630585 1 Bracket 40 6200473 1 Nipple PP Sch 80 0 25 x 4 00...

Page 51: ... 22 5 0120237 4 Screw Hex 0 50NC x 3 00 GR2 PD 6 9411727 4 Nut Hex Lock 0 50NC EA PD 7 3360726 4 Bolt Hook Bit Frame Truck 8 9413948 4 Nut Hex Lock 0 62NC EA GRA PD 9 3331076 1 Hose Asm Propane Tank Inst RH 10 0454121 1 Tee Auto O4FP 04FP 04FP PD 11 7720014 1 Valve Relief 400 PSI LPG Hydro 12 6303435 1 Pipe Sch 80 0 25 Generic 13 7720064 1 Valve Fill Tank LPG 18 x 42 53 14 7720066 2 Valve Liquid T...

Page 52: ... Burner Includes Ref 2 3 0105420 1 Coupling 0 25NPT x 0 12NPT 4 6200251 1 Pipe Sch 40 0 25 x 30 00 5 7700025 1 Handle 6 6500064 1 Needle Valve 0 25NPTF W Pilot 7 4470350 1 Hex Nipple 0 25 x 1 12 8 6601692 1 Burner Hose Asm 0 25 x 25 00 9 0144068 1 Pipe Coupling 0 25NPT 10 6600043 1 Connector 11 6600785 1 Adapter POL x 0 25MPT 12 0454085 1 Elbow Auto 90 04FP 04FP 13 6200292 2 Nipple Sch 80 0 25 x 0...

Page 53: ...630418 1 Stack Asm 521 4 Lg 53 x 88 2630422 1 Stack Asm 44 Lg 47 x 78 2630455 1 Stack Asm 41 1 4 Lg 42 x 74 2630467 1 Stack Asm 49 1 4 Lg 50 x 83 2630515 1 Stack Asm 57 3 4 Lg 59 x 89 4 2630426 1 Stack Flue 34 3 4 Lg 36 x 70 2630424 1 Stack Flue 521 4 Lg 53 x 88 2630414 1 Stack Flue 44 Lg 47 x 78 2630453 1 Stack Flue 41 1 4 Lg 42 x 74 2630465 1 Stack Flue 49 1 4 Lg 50 x 83 2630513 1 Stack Flue 57 ...

Page 54: ...NPTF PD Included with Ref 1 3 2600376 4 Handle Asm 4 0188738 1 Screw Hex 0 50 NC x 5 50 Gr2 5 9411727 1 Nut Hex Lock 0 50NC EA PD 6 2600371 4 Bolt Eye 20 Manhole 7 0180128 4 Screw Hex 0 38NC x 1 75 Gr5 8 0274993 4 Nut Hex Lock 0 38NC PD 9 2600380 1 Collar Asm 20 Manhole 10 2600382 1 Manhole Asm 20 11 3390679 1 Plate Warning Manhole 12 3390684 1 Plate Caution Hot Surface 13 2690170 1 20 Strainer 14...

Page 55: ...ank Gauge 53x88 Oval 2660200 1 Tank Gauge 59x89 Oval 2 2660134 1 Stem Asm 36x70 Oval 2660157 1 Stem Asm 42x74 Oval 2660153 1 Stem Asm 47x78 Oval 2660170 1 Stem Asm 50x83 Oval 2660138 1 Stem Asm 53x88 Oval 2660139 1 Stem Asm 59x89 Oval 3 2660132 1 Sleeve Asm 36x70 Oval 2660160 1 Sleeve Asm 42x74 Oval 2660151 1 Sleeve Asm 47x78 Oval 2660173 1 Sleeve Asm 50x83 Oval 2660137 1 Sleeve Asm 53x88 Oval 266...

Page 56: ...20 2 Chain Ladder 9 6000304 1 Snap Chain 5 8 10 9411727 6 Nut Hex Lock 1 2NC Ea PD 11 0274993 2 Nut Hex Lock 3 8NC Ea PD 12 0180177 4 Screw Hex 1 2NC x 1 1 2 GR5 PD 13 3360726 2 Bolt Hook 3 4 14 0121574 2 Washer Lock 5 8 Spring PD 15 0124589 2 Nut Hex Lock 5 8NC Ea PD 16 0130999 2 Washer Flat 5 8 PD 17 2680447 1 Channel Horizontal 18 2680448 1 Channel Vertical 19 6000404 2 S Hook 20 2600539 1 Ladd...

Page 57: ... Adapter Hyd St 08MP 08MP 4 3370234 1 Thermocouple 5 6500034 1 Thermometer Penci1 50 600 Deg F 6500035 1 Thermometer Pencil 10 315 Deg C 6 6500039 1 Thermometer 2 Dial 9 Stem 50 550Deg Dual Scale F C 7 6500038 1 Thermometer 5 Dial 9 Stem 50º 550º Dual Scale F C 8 J8985AF 1 Cover Asm 4 Dial 9 0140798 1 Elbow PP 45 ST 0 75NPT 10 6600349 1 Valve 0 75 Angle Crane 2 11 3301003 1 Ring Finish Sample Valv...

Page 58: ...cket 3 0122017 AR Screw Hex 5 16NC x 1 4 0446363 AR Washer Flat 5 16 5 0120214 AR Washer Lock 5 16 6 0120376 AR Nut 5 16NC 7 0120375 AR Nut 1 4NC 8 0120380 AR Washer Lock 1 4 9 0120386 AR Washer Flat 1 4 10 0121887 AR Screw Hex 1 4NC x 3 4 11 3380838 1 Bar 12 3380847 1 Splash Guard 24 x 20 13 3380836 4 Strap Mtg Fender Rear 14 3380837 4 Strap Mtg Fender Front 15 3380839 2 Bracket Mtg Tandem 16 012...

Page 59: ...on 58 ACCESSORIES Tool Boxes 1 2 3 4 REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 1 2680469 1 51 Toolbox Asm LH 3311629 1 51 Toolbox Asm RH 2 3311624 1 Door 51 Toolbox 3 6000255 AR Lock 4 3311625 1 Hinge Piano 51 Toolbox AR As Required ...

Page 60: ...3 4 5 1 6 8 7 1 3352684 1 Bar Box Asm 2 3352678 1 Lid 3 3352683 2 Pin Hinge 4 6001161 1 Latch T Handle 5 0219301 1 Plug Pipe SqHd 3 4 NPT 6 3352424 1 Box Asm Section Carrier 7 6000308 1 Safety Hasp 8 0219303 1 Plug Pipe SqHd 1 NPT REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION ...

Page 61: ...nit Number 12 6601926 1 Hose Asm 3 00 x 15 Ft 6602576 1 Hose Asm 3 00 x 12 Ft 7400004 1 Hose 3 Tiger w Male Nipp BE Rub 6600443 1 Hose Asm 3 In X 20 Ft M M 13 6600152 1 Hose Connector 3 6600282 1 Double Connector 3 Alum 14 6600281 1 Dust Cap 3 Alum W Chain 6600250 1 Dust Cap 3 Brass 15 6600279 1 Gasket 3 ID Silicone 16 6600278 1 3 Coupler Alum Part B 17 6200059 1 Pipe Coupling 3 00NPT 18 6600280 1...

Page 62: ...ft 3 6001115 2 Screw Hex 0 75NC x 2 25 GR8 PD 4 0131046 2 Washer Lock 0 75 Spring PD 5 9414000 2 Nut Hex Lock 0 75NC GR8 PD 6 0120378 20 Nut Hex 0 50NC PD 7 0120390 8 Washer Flat 0 50A W PD 8 3310354 8 Spring Comp 9 3300339 AR Stud Tie Down Frm 12 In 3300338 AR Stud Tie Down Frm 14 In 3300337 AR Stud Tie Down Frm 16 In 3300336 AR Stud Tie Down Frm 18 In 3300335 AR Stud Tie Down Frm 20 In 3300623 A...

Page 63: ...2 3 2 Pintle Hook REF PART NO QTY DESCRIPTION REF PART NO QTY DESCRIPTION 1 6001167 1 Pintle Hook 2 9414000 8 Lock Nut 0 75NC GR8 3 0131000 8 Flat Washer 0 75 4 0223529 4 Screw 0 75NC x 2 50 GR8 5 3300104 2 Lifting Bracket 6 3300106 2 Lifting Ring 7 6001115 4 Screw 0 75NC x 2 25 GR8 ...

Page 64: ...iple Bar Light 2 6700038 1 Clear Light 12V 6700229 1 O Ring 6700082 1 Lens 3 3370047 1 Bracket 4 3370757 1 Bumper Asm 4 Wire Conduit 3370758 1 Bumper Asm 5 Wire Conduit 3370059 1 Bumper Asm Env Trailer 3311340 1 Bumper Asm Economy 5 AR Strobe Light Specify Serial Number 6 AR Mounting Bracket Specify Serial No 7 AR Flood Lamp Specify Serial Number 8 AR Mounting Bracket Specify Serial No 9 6701774 1...

Page 65: ...Wire Bumper Assembly 5 Wire Bumper Assembly 28 3 3 8 8 4 4 4 10 10 14 11 11 12 12 16 10 15 15 24 13 9 9 25 1 2 18 17 6 6 5 3 3 8 8 4 4 4 13 10 14 19 19 12 12 16 10 15 15 24 13 20 9 22 21 23 31 32 31 32 33 4 4 34 4 30 29 29 29 29 30 30 30 24 26 27 24 26 27 Existing Light From Truck Existing Light From Truck ...

Page 66: ...3 2 Light Asm Backup 16 6701074 2 Lens 17 3370758 1 Bumper Asm 5 Wire Conduit 18 3312137 1 Frame Asm 19 3310889 2 Light Asm Turn Clearance 20 6700081 2 Lens 21 2770074 2 Mounting Bracket 22 0180124 8 Screw 0 38NC x 1 25 GR5 23 0274993 8 Lock Nut 0 38NC 24 0447835 AR Tap Screw PNSL 10NF x 0 50 F PD 25 3311340 1 Bumper Asm Complete Econo 26 6700854 4 Clearance Light 27 6000721 4 Grommet 28 3311339 1...

Page 67: ...wn Brown Brown Brown Brown Gray Gray Gray SIDEMARKER Red SIDEMARKER Red LEFT REAR TURN and CLEARANCE RIGHT REAR TURN and CLEARANCE STOP TAIL and TURN STOP TAIL and TURN BACK UP FRONT CLEARANCE Amber FRONT CLEARANCE Amber REAR IDENTIFICATION Red 5 WIRE TRUCK ENVIRONMENTAL Yellow Yellow Red Red Brown Brown White Brown Brown Green Tracer Green Green Yellow Black Black Black Red Red TURN TAIL STOP TAI...

Page 68: ...6701540 Red White White Black Capacitor 1 UF 100 VDC 6702143 Digital Counter 6702140 Radar Tachometer 6702186 Circuit Board 6702187 To change from English to metric flip over the adapter plug on the circuit board on back of the tach Position plug as shown above English Position Metric Position Adapter Plug Pump Tachometer 6702135 Black Black 12VDC S M E S M E G S I Connector Radar Speed Sensor Dic...

Page 69: ... PIN 6702206 6702207 PINS PACKARD 30 PIN 6702208 6702207 PINS B R R W W SHIELDED W B OR BL G W G BL W R W 12 11 10 9 8 7 6 5 4 3 2 1 BL B R W B R OR R W R BL OR R W B R R G R B W OR G G W B W R BL R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 OR R G W R B G B B W W R A1 A2 A3 B1 B3 F3 J1 J2 J3 K2 BL R R W W B BL W G BL B OR A1 C1 C2 E1 F1 F2 F3 D2 BL B OR B A B...

Page 70: ...E BAR LOWER R WING RAISE R WING LOWER L WING RAISE L WING LOWER 12 V FROM TRUCK KEY ON R G B SWITCHES 6701974 SWITCHES 6701897 TERMINAL STRIPS 3 6702072 12 V TERMINAL P2 CABLE 18 GA 19 COND 6701863 POWER SWITCH 6700255 CIRCUIT BREAKER 15 AMP 6702094 GREEN LIGHT 6702077 RED LIGHT 6702075 AMBER LIGHT 6702076 D CIRC IN TANK R G C CIRC IN BAR BL W B CLEAN OUT W 12 V TERMINAL P2 CLEAN OUT SWITCH 670257...

Page 71: ...BL R W B W B BL R Y OR B Y R OR G B G GR W B BAR RAISE LOW LEVEL BAR LOWER R WING RAISE R WING LOWER HYD TEMP L WING RAISE BL W R B PTO L WING LOWER PTO ENGAGEMENT SENDER G W W BL R OR G L CENTER GND B CLEAN OUT A REAR SUCTION E FRONT SUCTION R G BL W D CIRC IN TANK C CIRC IN BAR G FRONT POWER FROM REAR SWITCH REAR POWER TO REAR CONTROLS W 12 V TO REAR SWITCH G COLOR CODE B BLACK W WHITE R RED G G...

Page 72: ...RIGHT BL R OR B OR G B SHIFT LEFT BAR RAISE BAR LOWER R WING RAISE G R WING LOWER DUMP VALVE B L WING RAISE W B R B L WING LOWER POWER WASH HYD PUMP HYD PUMP W B W R B 3 2 1 6703078 1 5K ohm 6702033 100 ohms BR B BR GOLD SWITCH 6702574 B R BL OR OR B R B W B G G B G W B W LOW LEVEL SWITCH 6701832 CLOSED WHEN TANK IS EMPTY B R 6702533 Hg B R 6702533 Hg PACKARD 2 PIN 6702058 TOWER 6702065 TERMINALS ...

Page 73: ... W G G W BL OR W B W SHIELDED W R B R PACKARD 30 PIN 6702208 6702207 PINS PACKARD 18 PIN 6702206 6702207 PINS AMPHENOL 6 PIN 6702209 MS26482 SIZE 10 COMPUTER CASE GROUND 1 4 RING TERMINAL MEMORY 1 BL MEMORY 2 R MEMORY 3 W MEMORY 4 B MEMORY 5 OR DISPLAY SELECT R G RESET FEET G RESET GALLONS B W APPLICATION RATE RAISE OR B APPLICATION RATE LOWER R B CIRCULATION RATE RAISE G B CIRCULATION RATE LOWER ...

Page 74: ... W B CLEAN OUT BL W C CIRC IN BAR R G D CIRC IN TANK AMBER LIGHT 6702076 RED LIGHT 6702075 GREEN LIGHT 6702077 CIRCUIT BREAKER 15 AMP 6702094 POWER SWITCH 6700255 CABLE 18 GA 19 COND 6701863 12 V TERMINAL P2 TERMINAL STRIPS 3 6702072 SWITCHES 6701897 6702463 5000 ohms B G OR GOLD G B R 12 V FROM TRUCK KEY ON L WING LOWER L WING RAISE R WING LOWER R WING RAISE BAR LOWER BAR RAISE SHIFT LEFT SHIFT R...

Page 75: ...ALS 6702068 SEALS FRONT REAR CONTROL HYD PUMP HYD PUMP DUMP VALVE SHIFT RIGHT SHIFT LEFT R W B W B BL R OR B Y R OR G B G GR W B BAR RAISE LOW LEVEL BAR LOWER R WING RAISE R WING LOWER HYD TEMP L WING RAISE BL W R B PTO L WING LOWER PTO ENGAGEMENT SENDER G W W BL R OR G L CENTER GND B CLEAN OUT A REAR SUCTION E FRONT SUCTION R G BL W D CIRC IN TANK C CIRC IN BAR G R FRONT POWER FROM REAR SWITCH RE...

Page 76: ...N SHIFT RIGHT BL R OR B OR G B SHIFT LEFT BAR RAISE BAR LOWER R WING RAISE G R WING LOWER DUMP VALVE B L WING RAISE W B R B L WING LOWER POWER WASH HYD PUMP HYD PUMP W B W R B 3 2 1 6703078 1 5K ohm 6702033 100 ohms BR B BR GOLD SWITCH 6702574 B R BL OR OR B R B W B G G B G W LEFT AIR SOLENOID VALVES SPEED SENSOR 3370270 A POWER B GROUND C SIGNAL D SHIELD PACKARD 4 PIN 6702062 TOWER 6702065 TERMIN...

Page 77: ...SWITCH 10 GA WIRE 25A FUSE RELAY 6702014 12V FROM CAB REAR MASTER POWER BLACK 14 GA VALVE IGNITOR DC PRIMARY CONTROL 7350 MOTOR NOTES 1 All wires to be 14 gauge minimum or as required to prevent voltage drop between battery and burner 2 Fuse recommendation Motor 30A Control 10A 3 Hard wire ground to battery Do Not Use Chassis Ground System CAD CEL WIRING DIAGRAM WITH PRIMARY CONTROL 1 BURNER SHOWN...

Page 78: ...um or as required to prevent voltage drop between battery and burner 2 Fuse recommendation Motor 30A Control 10A 3 Hard wire ground to battery Do Not Use Chassis Ground System CAD CEL BLACK 10 GA WIRE RELAY 6702014 CAD CEL WIRING DIAGRAM WITH PRIMARY CONTROL RED BLU BLK ORN PRESSURE SWITCH 6702617 10 GA WIRE 25A FUSE 12V FROM CAB VALVE IGNITOR DC PRIMARY CONTROL 7350 MOTOR CAD CEL YELLOW YELLOW YE...

Page 79: ...0918 41 0120918 43 0121207 44 0121574 8 0121574 15 0121574 17 0121574 32 0121574 33 0121574 34 0121574 55 0121758 49 0121852 29 0121852 31 0121867 49 0121887 35 0121887 44 0121887 46 0121887 47 0121887 57 0121900 22 0121913 6 0121913 29 0121913 31 0122007 44 0122017 44 0122017 57 0122459 24 0124589 8 0124589 15 0124589 17 0124589 32 0124589 33 0124589 34 0124589 55 0126168 56 0126177 49 0128003 21...

Page 80: ... 2650447 31 2650481 29 2650481 31 2650486 29 2650486 31 2650491 29 2650491 31 2650499 29 2650499 31 2650501 29 2650503 29 2650504 29 2650504 31 2650506 29 2650506 31 2650506 36 2650506 37 2650513 32 2650513 33 2650515 32 2650515 33 2650516 33 2650517 32 2650517 33 2650519 32 2650523 29 2650533 29 2650534 29 2650537 31 2650538 31 2650541 31 2650542 31 2650547 31 2650560 32 2650561 33 2650562 33 265...

Page 81: ... 3352743 29 3352743 31 3352750 29 3352753 31 3352754 31 3352758 29 3352799 29 3352811 29 3352812 29 3352844 29 3352858 29 3353788 27 3354904 27 3355010 27 3355154 27 3360059 41 3360180 5 3360180 39 3360180 40 3360726 8 3360726 50 3360726 55 3360832 41 3360832 43 3360859 43 3361014 39 3361092 22 3361093 22 3361094 22 3361095 22 3361096 22 3361097 22 3361098 22 3361099 22 3361108 6 3361109 6 3361110...

Page 82: ...387 44 6500388 44 6500395 44 6500397 44 6500399 44 6500400 44 6600043 47 6600043 51 6600152 60 6600162 39 6600162 40 6600162 41 6600162 43 6600196 46 6600196 47 6600196 49 6600196 51 6600223 21 6600224 21 6600237 21 6600250 60 6600265 60 6600267 60 6600277 60 6600278 60 6600279 60 6600280 60 6600281 60 6600282 60 6600299 41 6600299 43 6600303 39 6600303 40 6600303 41 6600303 43 6600304 41 6600304 ...

Page 83: ...7230433 22 7230434 22 7230435 22 7230436 22 7230437 22 7230438 22 7310028 39 7400004 60 7400004 60 7420042 21 7420219 21 7420231 41 7420231 43 7420244 21 7420255 21 7420255 24 7530050 8 7700025 51 7720001 46 7720001 47 7720008 49 7720011 47 7720011 49 7720014 46 7720014 47 7720014 49 7720014 50 7720017 49 7720018 46 7720018 47 7720018 49 7720018 51 7720020 49 7720021 49 7720022 49 7720023 49 77200...

Page 84: ..._________________________ Address _________________________________________ City State Zip _________________________________________ Phone _________________________________________ Date Sent _________________________________________ Manual Number upper right corner of front cover __________________________________________ Manual Title_______________________________________________________________ ...