EUCHNER CTM-I2-BP, Operating Instructions Manual

Page 1: ...EN Operating Instructions Transponder Coded Safety Switch with Guard Locking CTM I2 BP BR Unicode Multicode ...

Page 2: ... Guard locking 9 6 3 1 Guard locking on version CTM I2 and control via control input IMP 9 6 3 2 Guard locking on version CTM I2 and control via IO Link communication 9 6 4 Switching states 10 6 4 1 Switching states with control via the control input IMP 10 6 4 2 Switching states with control via IO Link communication 10 7 Manual release 11 7 1 Auxiliary release 11 7 1 1 Actuating auxiliary releas...

Page 3: ... Link Gateway GWY CB 24 12 2 Connection to a safety relay ESM CB 24 12 3 Overview of the communication data 24 12 3 1 Cyclical data process data 24 12 3 2 Acyclical data device data and events 25 13 Setup 26 13 1 Teach in function for actuator only for unicode evaluation 26 13 1 1 Actuator teach in 26 13 2 Functional check 27 13 2 1 Mechanical function test 27 13 2 2 Electrical function test 27 14...

Page 4: ... Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following documents...

Page 5: ...C standards Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards Ì EN ISO 13849 1 Ì EN ISO 12100 Ì IEC 62061 Correct use includes observing the relevant requirements for installation and operation particularly based on the following standards Ì EN ISO 13849 1 Ì EN ISO 14119 Ì EN 60204 1 The safety switch is allowed to be operat...

Page 6: ...ring of the door position The following additionally applies in a BR series connection the safety outputs are switched on only when the device receives a corresponding signal from its predecessor in the chain Ì Safety characteristics category Performance Level PFHD see chapter 16 Technical data on page 32 NOTICE You can regard the complete BR device chain as one subsystem during calculation The fo...

Page 7: ...erwise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 Ì The switching operation must be triggered only by actuators designated for this purpose Ì Prevent bypassing by means of replacement actuators only for multicode evaluation For this purpose restrict access to actuators and to ke...

Page 8: ...safety outputs are switched off and the DIA LED illuminates red The occurrence of faults is detected at the latest on the next demand to close the safety outputs e g on starting 6 1 Guard locking for process protection To prevent that e g a production process is interrupted unintentionally by opening a guard the device has guard locking for process protection The position of the guard locking does...

Page 9: ...ened directly The guard can be opened as long as no voltage is applied to the guard locking solenoid If a voltage is applied to the guard locking solenoid the guard locking pin is held in the extended position and the guard is locked 6 3 1 Guard locking on version CTM I2 and control via control input IMP guard locking actuated by power ON and released by spring force Activating guard locking close...

Page 10: ...and display LEDs are described there Guard closed and locked Guard closed and not locked Guard being opened Guard open Control input IMP on off off irrelevant Safety outputs FO1A and FO1B on on off off Guard locking signal OL on off off off Door position signal OD on on on off 6 4 2 Switching states with control via IO Link communication Guard closed and locked Guard closed and not locked Guard be...

Page 11: ...off the door position signal OD can assume an unde fined state Open the guard and close it again after resetting the auxiliary release The device will then operate normally again Important Ì The actuator must not be under tensile stress during manual re lease Ì Reset the auxiliary release and cover it with a new seal label after use Ì Loss of the release function due to mounting errors or damage d...

Page 12: ... as an end stop Ì Observe EN ISO 14119 2013 sections 5 2 and 5 3 for information about mounting the safety switch and the actuator Ì Protect the switch against damage as well as against penetrating foreign objects such as swarf sand and blasting shot etc Ì Observe the min door radii see chapter 16 4 1 Dimension drawing for actuator A B A1 A1 on page 36 Ì Observe the maximum permissible angle betwe...

Page 13: ...ing processes Ì The inputs on a connected evaluation unit must be positive switching as the two outputs on the safety switch deliver a level of 24 V in the switched on state Ì All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by other equivalent insulation measures P...

Page 14: ... and the control input IMP are reverse polarity protected Ì The safety outputs FO1A FO1B are short circuit proof Ì A short circuit between FO1A and FO1B is detected by the switch Ì A short circuit in the cable can be excluded by laying the cable with protection 9 3 Fuse protection for power supply The power supply must be provided with fuse protection depending on the number of switches and the cu...

Page 15: ...er supply unit If the power supply is connected to a terminal of a safe control system this output must provide sufficient electrical current Ì The safety outputs FO1A and FO1B can be connected to the safe inputs of a control system Prerequisite The input must be suitable for pulsed safety signals OSSD signals e g from light grids The control system must tolerate test pulses on the input signals T...

Page 16: ...n of the CTM system The example illustrated here does not show complete system planning The user is responsible for safe integration into the overall system Detailed application examples can be found at www euchner com Simply enter the order number of your switch in the search box You will find all available connection examples for the device in Downloads Connected load BR evaluation via PLC Safet...

Page 17: ...der Coded Safety Switch CTM I2 BP BR EN Connected load BR evaluation via PLC Safety Outputs Read Head Actuator CTM Door Monitoring Monitoring Outputs Diagnostic FO1A 3 FO1B 4 OD C 6 IMM 8 B1 UB 2 IMP 1 0 V UB 7 OI 5 13 14 S1 1 2 F1 1 2 F2 24V DC 0 V 24V DC 0 V Fig 2 Connection example with control input IMM ...

Page 18: ...or the device in Downloads Ì Make sure you use the correct Y distributors See chapter 11 2 3 Connector assignment of Y dis tributor for series connection without IO Link communication on page 20 and chapter 11 2 4 Connector assignment of Y distributor for series connection with IO Link communication on page 22 11 1 Series connection with wiring in the control cabinet The series connection can be r...

Page 19: ...xample shows a standard application You will find further connection examples at www euchner com SPS PLC l1 l2 lmax 200 m ln umin 24 V 5 x 0 34 mm2 5 x 0 34 mm2 5 x 0 34 mm2 CTM I2 BR n CTM I2 BR n 1 CTM I2 BR 1 iout 11 2 2 Determining cable lengths using the example table n Max number of switches depending on the cable length IOD mA Possible output current per channel FO1A FO1B l1 m Max cable len...

Page 20: ...vel control system cannot detect which safety door is open or on which switch a fault has oc curred with this connection technology Plug connector X1 Y distributor Plug connector X2 X3 X1 Pin Function X1 1 FI1B X1 2 UB X1 3 FO1A X1 4 FO1B X1 5 n c X1 6 FI1A X1 7 0VUB X1 8 X1 Socket 6 5 8 4 3 2 7 1 097627 X1 X2 X3 X2 Plug 1 1 5 5 4 4 3 3 2 2 X3 Socket X2 Pin Function X2 1 UB X2 2 FO1A X2 3 0 V X2 4...

Page 21: ...IMP 8 0 V 7 OD C 5 CTM Y distributor Safety Outputs Door Monitoring Safety Inputs Read Head Actuator Monitoring Output FO1A 3 FO1B 4 FI1A 6 FI1B 1 UB 2 IMP 8 0 V 7 OD C 5 CTM Connected load FI1B FI1A RST 0V UB UB FIOA FO1B OD C UB 1 0V UB 3 RST 5 FI1A 2 FI1B 4 UB 1 0V UB 3 RST 5 FO1A 2 FO1B 4 FI1B FI1A RST 0V UB UB FIOA FO1B OD C UB 1 0V UB 3 RST 5 FI1A 2 FI1B 4 UB 1 0V UB 3 RST 5 FO1A 2 FO1B 4 FI...

Page 22: ...inated with a strapping plug 097645 Plug connector X1 Y distributor Plug connector X2 X3 X1 Pin Function X1 1 FI1B X1 2 UB X1 3 FO1A X1 4 FO1B X1 5 C X1 6 FI1A X1 7 0VUB X1 8 n c X1 Socket 6 5 8 4 3 2 7 1 157913 X1 X2 X3 X2 Plug 1 1 5 5 4 4 3 3 2 2 X3 Socket X2 Pin Function X2 1 UB X2 2 FO1A X2 3 0 V X2 4 FO1B X2 5 C X3 Pin Function X3 1 UB X3 2 FI1A X3 3 0 V X3 4 FI1B X3 5 C X1 Socket 5 8 4 3 6 7...

Page 23: ...FO1B 4 FI1A 6 FI1B 1 UB 2 0 V UB 7 OD C 5 n c 8 Safety Outputs Door Monitoring Safety Inputs Monitoring Output Read Head Actuator FO1A 3 FO1B 4 FI1A 6 FI1B 1 UB 2 0 V UB 7 OD C 5 n c 8 1 FI1B 6 FI1A 8 NC 7 0V UB 2 UB 3 FIOA 4 FO1B 5 C 1 FI1B 6 FI1A 8 NC 7 0V UB 2 UB 3 FIOA 4 FO1B 5 C 1 UB 3 0V UB 5 C 2 FI1A 4 FI1B 1 UB 3 0V UB 5 C 2 FO1A 4 FO1B 1 UB 3 0V UB 5 C 2 FI1A 4 FI1B 1 UB 3 0V UB 5 C 2 FO1...

Page 24: ...r dual channel safety sensors Ì Sensor circuit S2 suitable for OSSD signals short circuit detection by signaling device When at least one sensor circuit is interrupted the safety relay initiates the safe state Different relay starting behaviors and various monitoring functions are possible The device s safety outputs FO1A and FO1B are routed to the OSSD inputs of the safety relay The OD C connecti...

Page 25: ...dditional All 18 10010 12 Send current error code 1 Error All 19 10011 13 Send last error code 1 Error All 20 10100 14 Request of size of error log 1 Error All 21 10101 15 Send error with number 1 Error All 22 10110 16 Send detected tag code 5 Transponder All 23 010111 17 Send taught tag code 5 Transponder All 24 011000 18 Send blocked tag code 1 5 Transponder All 25 011001 19 Voltage Power supply...

Page 26: ...s not possible again immediately for this device if a new teach in operation is carried out The disabled code is released again in the safety switch only after a third code has been taught in Ì The safety switch can be operated only with the last actuator taught in Ì If the switch detects the actuator that was most recently taught in when in the teach in standby state this state is ended immediate...

Page 27: ... Switch on operating voltage The machine must not start automatically The safety switch carries out a self test The green STATE LED flashes for 5 s at 5 Hz The green STATE LED then flashes at regular intervals 2 Close all guards The machine must not start automatically The green STATE LED illuminates continuously 3 Enable operation in the control system 4 Open the guard The machine must switch off...

Page 28: ... yellow DIA red Important If you do not find the displayed device status in the tables below this indicates an internal device fault Contact the manufacturer Key to symbols LED not illuminated LED illuminated 1 x in verse LED illuminated briefly goes off 1 x rapidly LED flashes rapidly 3 Hz slowly LED flashes slowly 0 6 Hz 3 x LED repeatedly flashes three times LEDs flash alternately X Any state L...

Page 29: ... locked The safety outputs of the preceding device in a series connection are switched on 1 x inverse off on on Door is closed and not locked The safety outputs of the preceding device in a series connection are switched off 1 x off off off Door is open 1 x 1 x on off off Door is open and ready for locking Teach in operation 3 x off off on Device is in teach in standby see chapter 13 1 Teach in fu...

Page 30: ...r faulty actuator detected during the teach in operation Repeat teach in operation with a valid actuator Invalid or faulty actuator detected Remove the actuator Error is reset automatically Output error 0x4C 0x4D 4 x A HIGH signal is detected at safety output FO1A or FO1B during the self test Check wiring 0x54 1x inverse The voltage level at safety output FO1A or FO1B during operation does not mee...

Page 31: ...wledged only by resetting The reset can be performed as follows Reset Centrally for all switches in a chain Each switch must be addressed individually Further information By briefly disconnecting the power supply at least 3 s Via the cyclical data of IO Link communication See operating instructions for the IO Link Gateway Via the acyclical data of IO Link communication See chapter 12 3 2 Acyclical...

Page 32: ...oltage UB 0 7 8 A External fuse guard locking solenoid control input UIMP 0 1 2 A Rated insulation voltage Ui 50 V Rated impulse withstand voltage Uimp 0 5 kV Rated conditional short circuit current 100 A Resilience to vibration Acc to EN 60947 5 3 EMC protection requirements Acc to EN 60947 5 3 Ready delay 5 5 s Risk time for single device 200 ms Turn on time 400 ms Discrepancy time between both ...

Page 33: ... at this moment If several devices are operated in a series connection the risk time of the overall device chain will increase with each device added Use the following calculation formula tr tr e n x tl tr Total risk time tr e Risk time single device see technical data tl Risk time extension per device n Number of additional devices total number 1 Discrepancy time The safety outputs FO1A and FO1B ...

Page 34: ...an radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Le présent appareil est conforme aux CNR d Industrie Canada ap...

Page 35: ...Switch CTM I2 BP BR EN 16 3 Dimension drawing for safety switch CTM 24 36 120 131 5 108 10 38 5 M12x1 12 25 38 5 14 28 35 h m m max 5 50 R15 0 R 4 0 0 Auxiliary release optional LEDs 4 5 2x For M4 screw Center offset m 2 mm max Min door radius mm Necessary minimum travel perm overtravel Approach direction Horizontal h 21 2 ...

Page 36: ...lue Resistance Resistant to chemicals and oil Food safe DIN EN 1672 2 DIN EN ISO 14159 PAH category 3 Weight 0 0194 kg Ambient temperature 20 60 C Degree of protection IP65 IP67 IP69 IP69K Mechanical life 1 x 106 Locking force max 1 300 N Locking force FZh 1 000 N Installation orientation Any Overtravel 2 mm Power supply Inductive via read head 16 4 1 Dimension drawing for actuator A B A1 A1 Remov...

Page 37: ... regular intervals and after every fault For information about possible time intervals refer to EN ISO 14119 2013 section 8 2 Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 13 2 Functional check on page 27 Ì Check all additional functions e g escape release lockout bar etc Ì Check the secure mounting of the dev...

Page 38: ...ella Direttiva bassa tensione 2014 35 UE e Direttiva CEM 2014 30 UE sono conformi a quanto riportato nell articolo 3 1 della Direttiva apparecchiatura radio Los objetivos de seguridad de la Directiva de bajo voltaje 2014 35 UE y Directiva CEM 2014 30 UE cumplen con el artículo 3 1 de la Direc tiva equipo radioeléctrico Folgende Normen sind angewandt a EN 60947 5 3 2013 f EN IEC 63000 2018 RoHS Fol...

Page 39: ...9 711 753316 www euchner de info euchner de Leinfelden Oktober 2020 i A Dipl Ing Richard Holz i A Dr Tobias Lehmann Leiter Elektronik Entwicklung Dokumentationsbevollmächtigter EUCHNER GmbH Co KG Manager Electronic Development Documentation manager Kohlhammerstraße 16 Responsable Développement Électronique Responsable documentation 70771 Leinfelden Echterdingen Direttore Sviluppo Elettronica Respo...

Page 40: ...hner com Edition MAN20001437 01 10 21 Title Operating Instructions Transponder Coded Safety Switch CTM I2 BP BR translation of the original operating instructions Copyright EUCHNER GmbH Co KG 10 2021 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...