Eureka MAGNUM HDK, User Manual

Page 1: ...IR FILTER CARTRIDGE SECURITY CARTRIDGE REPLACEMENT OF FUEL PRE FILTER CLEARING OF ENGINE RADIATOR RADIATOR LIQUID INSPECTION CLEANING FUEL TANK LEVEL FILTER CLEANING 35 LUBRICATION POINTS 37 TOW HOOK...

Page 2: ...al or public uses Described in this manual are various installation checking and maintenance operations necessary for keeping your sweeper in tip top condition These are normal maintenance measures th...

Page 3: ...ufacturer are identified through three plates on the left of the drivers seat REFER TO THESE DETAILS WHEN ORDERING SPARE PARTS OR MAKING ANY OTHER ENQUIRY TO THE MANUFACTURER EUREKA sweepers conform w...

Page 4: ...FOR TOWN AND INDUSTRIAL CLEANING OPERATIONS WITH THE COLLECTION OF MATERIAL AND ITS DISPOSAL THE USER S MANUAL IS AN INTEGRAL PART OF THE SWEEPER AND MUST ACCOMPANY IT UNTIL THE SWEEPER IS DEMOLISHED...

Page 5: ...CONDITIONS SOME MODELS OF THE SWEEPERS COULD PRODUCE AN ACOUSTIC EFFECT THAT WOULD MAKE THE WEARING OF THESE PROTECTIVE DEVICES ADVISABLE GLOVES MUST BE WORN SAFETY GLASSES OR GOGGLES MUST BE WORN BE...

Page 6: ...rrosive and are anyway suitable for electrical circuits Specialised personnel with thorough knowledge of the machine and its components must be called in to carry out maintenance operations Any mainte...

Page 7: ...on the raising cylinder for any maintenance operation with the dirt container raised Do not start to perform maintenance operations with parts in movement Protect eyes and ears when using compressed a...

Page 8: ...or the day to day servicing of the machine The operator must care for the machine and keep it in good operating condition The operator must inform his or her superior or the technical department when...

Page 9: ...aste they must be given only to Collectors with specific authorisation to be checked at the time of consignment MATERIALS COLLECTED BY THE MACHINE The rubbish collected by the machine must be given to...

Page 10: ...he pallet by lifting it with a gantry crane or other suitable means providing that belts ropes and chains connected to the machine in the openings indicated in the figure are used DO NOT REMOVE THE MA...

Page 11: ...brake After having moved the sweeper bring back lever to position A pushing with force towards the end of its course PROCEDURE FOR TOWING THE MACHINE Unlock pump as described above Tow machine using t...

Page 12: ...13 FIG C...

Page 13: ...ng the speed when hopper is lifted 19 Kubota motor radiator 20 Valve for MAX pressure for main brush 21 Diesel Filter for Kubota Engine 22 Diesel pre filter 23 Aspiration pre filter VORTEX Kubota Engi...

Page 14: ...he switch has to be off 4 RED LED TEMPERATURE OF THE RADIATOR LIQUID When the temperature of the liquid is correct the switch off 5 HOUR COUNTER Indicates the hours of work of the machine 6 RED LED OI...

Page 15: ...for 5 seconds for 3 to 4 times Note that the filter can shake only when the hopper is down 14 GREEN LED FUNCTIONALITY OF MAIN BRUSH Switch Is on when the main brush is working 15 FUSE FROM 20A SIDE B...

Page 16: ...rush rotates only when lowered to the floor To adjust the pressure turn the knob in a clockwise way to increase pressure and anit clockwise to decrease NOTE The side brush works only and exclusively w...

Page 17: ...CCELERATION LEVER Pull the lever to accelerate speed Pushing the lever on decrease the speed 9 SERVICE BREAKE Pull lever with force The machine remains blocked To unblock the service break Grab lever...

Page 18: ...THE KEY CHECK THE LEVEL OF THE FUEL TANK START ENGINE SEE PAGE 20 CHECK THAT THE LEDS ON THE DASHBOARD ARE NOT SIGNALING ALARMS OPEN THE HOPPER CONTAINER DOOR IF IT IS CLOSED LOWER THE HOPPER IF IT IS...

Page 19: ...g TURNING OFF ENGINE Bring acceleration lever pos 5 to the minimum position Turn key pos 2 in position 0 FILTER SHAKER CONTROL THE QUALITY OF THE WORK OF THE SWEEPER IS STRONGLY INFLUENCED BY THE STAT...

Page 20: ...3 FIXING RING NUT 4 MULTIFUNCTIONAL KEY 5 RIGHT SUPPORT FOR MAIN BRUSH 6 CONTROL LEVER FOR MAIN BRUSH 7 CONTROL LEVER FOR LIFTING THE HOPPER 8 CONTROL LEVER FOR OPEN AND CLOSING HOPPERS DOOR 9 KNOB F...

Page 21: ...clockwise way the brush you will decrease the pressure Act on the adjustment knob until one reaches an optimal path of the brush 50 60 mm wide MAIN BRUSH REPLACEMENT Turn off the engine Lower main bru...

Page 22: ...23 1 SIDE BRUSH 2 SIDE BRUSH CENTER PIVOT 3 MAIN BRUSH FLANGE 4 SIDE BRUSH CONTROL LEVER 5 MAIN BRUSH CONTROL LEVER...

Page 23: ...vely when The hopper is lowered The hopper door is opened The main brush lever pos 5 is inserted The side brush lever pos 4 is inserted SIDE BRUSH REGULATION TO INCREASE PRESSURE rotate the levers han...

Page 24: ...SIDE CLOSURE RIGHT SIDE AND REAR DUST GUARD REPLACEMENT Turn off the engine Open rear hood and take multifunctional key pos 2 Open right side closure pos 4 Pull out gasket as indicated on figure Repla...

Page 25: ...hood and take multifunctional key pos 3 Open left closure pos 7 Un screw the two blocking ring nuts pos 2 Replace the gasket pos 1 Reassemble all RIGHT SIDE DUST GUARD SEALING REPLACEMENT Turn off en...

Page 26: ...T FLAP BLOCKER 4 HOPPER DOOR GASKET 5 METAL SHEET GASKET BLOCKER 6 REINFORCING ROD 7 HOPPER GASKET 8 METAL SHEET GASKET BLOCKER 9 SAFETY CYLINDER DEVICE 10 OPERATION LEVER FOR LIFTING HOPPER 11 OPENIN...

Page 27: ...lifted position lever pos 10 with the hopper door open lever pos 11 Insert security cylinder device pos 9 Turn off engine Remove metal sheet pos 5 Replace hopper door gasket pos 4 and the reinforcing...

Page 28: ...UT 8 BRAS NUT 9 SPRINGS 10 FILTER BLOCKER SCREW 11 FILTER FIXING FRAME 12 MOTORIZED SHAKER 13 MOTORIZED SHAKER BLOCKER 14 MOBILE CONNECTOR 15 MOTOR SHAKER BLOCKING SCREWS 16 SPACER BARS 17 FILTER BAR...

Page 29: ...filter Remove locking plates pos 11 Remove filter support pos 4 Replace filter pos 5 Reassemble all the parts by following the above phases in reverse order Check that the sealing pos 1 is in good co...

Page 30: ...EY SWITCH 2 HYDRAULIC OIL TANK FILLER CAP 3 OIL FILTER CARTRIDGE 4 OIL LEVEL ROD 5 SUPPORT COVER FOR HYDRAULIC OIL EXCHANGER 6 HYDRAULIC OIL HEAT EXCHANGER 7 OIL TANK DRAINAGE 8 PLATFORM 9 START UP BA...

Page 31: ...position it under the oil tank Remove the drainage cap pos 4 and empty out oil Fit cap back on drainage pos 7 Refill tank superior to the oil level rod pos 4 total tank oil plant liters 25 Insert the...

Page 32: ...6 RADIATOR CAP 7 WATER ENGINE RADIATOR 8 EXPANSION TANK 9 ENGINE OIL DRAINAGE CAP 10 ENGINE OIL FILTER 11 ENGINE OIL LEVEL ROD 12 SUPPORT SPRING 13 FUEL TANK LEVEL FILTER 14 FUEL TANK LEVEL INDICATOR...

Page 33: ...the oil drainage pos 9 Remove cap pos 9 and drain al the oil The drainage is easier and more complete if the engine is still warm Remove the oil filter pos 10 using the appropriate key Replace filter...

Page 34: ...25 RADIATOR CAP 26 WATER ENGINE RADIATOR 27 EXPANSION TANK 28 ENGINE OIL DRAINAGE CAP 29 ENGINE OIL FILTER 30 ENGINE OIL LEVEL ROD 31 SUPPORT SPRING 32 FUEL TANK LEVEL FILTER 33 FUEL TANK LEVEL INDIC...

Page 35: ...rappers that block the pre filter pos 16 Replace pre filter pos 16 CLEANING OF THE ENGINE RADIATOR Switch off engine and remove the key Lift up seat hood and open rear door Blow periodically every 50...

Page 36: ...TON GREASER 5 SECURITY PISTON 6 LOWER STEERING COUNTERPLATE GREASER 7 UPPER STEERING COUNTERPLATE GREASER 8 PLATFORM 9 RIGHT PIVOT HOPPER ROTATION GREASER 10 RIGHT TILTING HOPPER PIVOT GREASER 11 RIGH...

Page 37: ...38 TECHNICAL DIMENSION DRAWINGS...

Page 38: ...39 TECHNICAL DIMENSION DRAWINGS...

Page 39: ...40 TECHNICAL DIMENSION DRAWINGS...

Page 40: ...DIMENSION AND WEIGHT National packing dimensions mm 2270 x 1360 x h 1730 National packing weight kg 80 pallet Export packing dimension mm 2270 x 1360 x h 1770 Export packing dimensions kg 115 kg 80 p...

Page 41: ...UREKA CODE 610026 License data V12 G 100 W 200 KW 0 2 Working absorption A h 12 15 KUBOTS DIESEL ENGINE Model D 902 three cylinders Max continues power kw 15 2 HP 20 6 3200 ROUNDS DIN 6271 NB N of rou...

Page 42: ...43 S CHEMA CIRCUIT O IDRAULICO S HE MA CIRCUIT E HY DRAULIQUE HY DRAULIC S CHEME ES QUEMA CIRCUIT O HIDRAULICO HY DRAULIS CHE ANALAGE S CHEMA...

Page 43: ...44...

Page 44: ...ar REF 680216 Druckregelventil f r Geschwindigkeitsabnahme 6 bar Nr 680216 V lvula control presi n reducci n velocidad 6 bar COD 680216 O Elettrovalvola riduzione velocita COD 680219 Electrovalve for...

Page 45: ...Rohr 2TE 1 4 75 bar 16 680225 Tubo 2TE 1 4 75 bar Tuyau 2TE 1 4 75 bar Tube 2TE 1 4 75 bar Tubo 2TE 1 4 75 bar Rohr 2TE 1 4 75 bar 17 680248 Tubo 2TE 1 4 75 bar Tuyau 2TE 1 4 75 bar Tube 2TE 1 4 75 ba...

Page 46: ...47...

Page 47: ...80005 Spazzola laterale COD 660040 Open microswitch 180005 Side brush P N 660040 Microschalter ge ffnet 180005 Seitenbesen Art 660040 Micro t l rupteur ouvert 180005 Brosse lat rale REF 660040 Microte...

Page 48: ...49...

Page 49: ...ontact is closed N O Microschalter Verschlu des Beh lters Wenn man dr ckt wird der Kontakt geschlossen N O Micro interrupteur fermeture bac d ch ts S il est press le contact est ferm N O Microinterrup...

Page 50: ...51 9 1 1 6 8...

Page 51: ...ex AM Diodo 3A COD 640010 Diode 3A Diode 3A Diode 3A Diodo 3A AN Diodo 6A COD 640135 Diode 6A Diode 6A Diode 6A Diodo 6A AO Fusibile 30A COD 640114 Fuse 30A Sicherung 30A Fusible 30A Fusible 30A AP Fu...

Page 52: ...53...

Page 53: ...5 Diode 6A Diode 6A Diode 6A Diodo 6A AO Fusibile 30A COD 640114 Fuse 30A Sicherung 30A Fusible 30A Fusible 30A AP Fusibile 40A COD 640142 Fuse 40A Sicherung 40A Fusible 40A Fusible 40A AV Morsettiera...

Page 54: ...55...

Page 55: ...zola laterale COD 670043 Side brush light Seitenbesen Kontrollampe T moin brosse lat rale Piloto cepillo lateral R Polo positivo Positive pole Pluspol P le positif Polo positivo S Polo negativo Negati...

Page 56: ...57...

Page 57: ...tivo Negative pole Minuspol P le negatif Polo negativo AB Portafusibili COD 640117 Fuse holder Sicherungshalter Porte fusibles Portafusibles AA Portafusibili COD 640231 Fuse holder Sicherungshalter Po...

Page 58: ...59 91151...

Page 59: ...pt r cerrado Consentimiento arranque AA Portafusibili COD 640231 Fuse holder Sicherungshalter Porte fusibles Portafusibles AB Portafusibili COD 640117 Fuse holder Sicherungshalter Porte fusibles Porta...

Page 60: ...61...

Page 61: ...rburante R Polo positivo Positive pole Pluspol P le positif Polo positivo S Polo negativo Negative pole Minuspol P le negatif Polo negativo T Microteler aperto 180005 Spazzola laterale COD 660040 Open...

Page 62: ...63...

Page 63: ...arburante COD 640232 Fuel level indicator connector Stecker vom Kraftstoffanzeiger Connecteur de l indicateur du niveau carburant Conector del indicador del nivel carburante CC Candele preriscaldo COD...

Page 64: ...65...

Page 65: ...er Sicherungshalter Porte fusibles Portafusibles AB Portafusibili COD 640117 Fuse holder Sicherungshalter Porte fusibles Portafusibles AE Polo positivo sotto chiave Positive pole under key Plus Pol un...

Page 66: ...67...

Page 67: ...e pole under key Plus Pol unter Verschlu P le positif sous cl Polo positivo bajo llave AG Morsettiera Terminal block Elektrische Verbindung Barrete de connexion Terminal de conexi n AO Fusibile 30A CO...

Page 68: ...69...

Page 69: ...Sicherungshalter Porte fusibles Portafusibles AE Polo positivo sotto chiave Positive pole under key Plus Pol unter Verschlu P le positif sous cl Polo positivo bajo llave AF Polo negativo N 2 Negative...

Page 70: ...71...

Page 71: ...posteriore Rear indicators light Hintere Anzeige Lichte Feu fl ches de direction arri re Luz indicadores de direcci n traseros DA Luce di posizione posteriore Rear position light Standlichter hinter F...

Page 72: ...73...

Page 73: ...chlu P le positif sous cl Polo positivo bajo llave AG Morsettiera Terminal block Elektrische Verbindung Barrete de connexion Terminal de conexi n AL Spia allarme incendio Fire alarm light Feuer Alarm...

Page 74: ...ELP TO PLAN THE CARE AND THE SERVICING THAT THE MACHINE NEEDS ATTENTION DO NOT CARRY OUT ANY MAINTENANCE ON THE MACHINE OR ITS COMPONENTS WITHOUT HAVING FIRST TURNED IT OFF ENGAGED THE HAND BRAKE BLOC...

Page 75: ...D THEN EVERY 1000 HOURS CHANGE THE HYDRAULIC OIL EVERY 2000 HOURS CHECK THE VALVES SLACK OF THE KUBOTA ENGINE AFTER 800 HOURS EVERY TWO YEARS REPLACE THE RADIATOR UPPER PIPE COUPLING COD 590130 THE LO...

Page 76: ...HOLDER IN PPL BRISTLES ARRANGED IN THREE ROWS N 1 DIAM 0 8 PPL BLACK N 2 DIAM 1 2 PPL BLACK N 3 DIAM 1 2 PPL BLACK OPTIONAL SIDE BRUSH P N 520037 DISK BRISTLES HOLDER IN PPL BRISTLES ARRNAGED IN TWO...

Page 77: ...78...

Page 78: ...l tubes and clamp bands Control of radiator liquid level Control that the radiator is not obstructed eventually clean Control the good state of the engine air aspiration tubes in between air filter an...

Page 79: ...ator liquid level Control the flexible radiator tubes Control that the radiator is not obstructed eventually clean Control the good state of the engine air aspiration tubes in between air filter and e...

Page 80: ...ntrol of radiator liquid level Control that the radiator is not obstructed eventually clean Control the good state of the engine air aspiration tubes in between air filter and engine MACHINE Check the...

Page 81: ...amp bands Control of radiator liquid level Control the flexible radiator tubes Control that the radiator is not obstructed eventually clean Control the good state of the engine air aspiration tubes in...

Page 82: ...trol of radiator liquid level Control that the radiator is not obstructed eventually clean Control the good state of the engine air aspiration tubes in between air filter and engine MACHINE Check the...

Page 83: ...vel Control the flexible radiator tubes Eliminate eventual fuel tank incrustation Clean the radiators internal water shirt Control the good state of the engine air aspiration tubes in between air filt...

Page 84: ...H YEAR EFFECTIVE NO OF HOURS THE SCHEDULED SERVICING WAS CARRIED OUT BY NAME _______________________________________________ SURNAME ___________________________________________ SIGNATURE _____________...

Page 85: ...e it Have it repaired or replace it The engine smokes and is lauder then usual 21 Carburetor defected 22 Muffler broken Re carburetor Replace it Dust inside the hood 23 Old filter or damaged filter 24...

Page 86: ...ct it Have it replaced Have it replaced Have it replaced Hopper door does not close 81 Hopper to full 82 Piston blocked 83 Distributor damaged 84 Nipples strangler plugged 85 Oil level low 86 Gear pum...

Page 87: ...way speed reduction valve closed or blocked Have it replaced Have it cleaned or replace it With the engine at its maximum power and the hopper lowered the sweepers moves very slow 125 Unlock pump leve...

Page 88: ...to the machine and or parts which have been repaired or altered outside Eureka s plant or the facility of Eureka s Authorized Sales Service Representative This warranty does not apply to routine weara...

Page 89: ...STALLATION DATE GENERAL INFORMATIONI 1 HAS THE LEAD TIME BEEN RESPECTED 4 HAVE YOU READ THE OPERATION MANUAL PRIOR TO USE THE MACHINE 2 HAVE YOU BEEN SHOWN HOW TO USE THE MACHINE 5 HAVE YOU BEEN OFFER...

Page 90: ...gnetica Parte 6 3 Norma generica di emissione per ambiente residenziale commerciale ed industria leggera EN 61000 6 3 2001 Compatibilit elettromagnetica Parte 6 1 Norma generica di immunit per ambient...