Euroboor EBS.500, Operator'S Manual

Page 1: ...Operators manual V 1 2 EN February 2022 Electric Band Saw Machine EBS 500 ...

Page 2: ...vative portable tools that add value for our customers and facilitate them in their daily work We never lose sight of sustainability time savings and cost savings Enjoy your new machine Before operating your band saw machine please read all instructions first These include the Operators Manual and warning label on the unit itself With proper use care and maintenance your model will provide you wit...

Page 3: ...e 18 3 3 Replacing the saw band 20 4 Using the machine 21 4 1 Turning the machine On Off 21 4 2 Adjusting the machine speed 22 4 3 Setting cutting angle 22 4 4 Clamping the workpiece 23 4 5 Adjusting the blade guidance 24 4 6 Adjusting the distance set bracket 24 4 7 Adjusting the depth of cut 25 4 8 Transportation 25 5 Maintenance 26 6 Troubleshooting 28 7 Exploded view Partslist 29 7 1 Exploded ...

Page 4: ... in electric shock fire and or serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE This Operator s Manual including the General Safety Instructions should be kept for later use and enclosed with the power tool should it be passed on or sold The term power tool in the warnings refers to your mains operated corded power tool Please also observe the relevant national industrial saf...

Page 5: ...ntact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the power tool or pull the plug from an outlet Keep cord away from...

Page 6: ...or a key that is left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper balance at all times This enables better control of the power tool in unexpected situations 6 Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving par...

Page 7: ...ned tools with sharp cutting edges are less likely to bind and are easier to control 8 Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 9 Use only accessories that are recommended by EU...

Page 8: ...e implementation of safety devices certain residual risks cannot be avoided Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use Always try to reduce these risks as much as possible ...

Page 9: ...ealer and have these replaced b Always check if the saw band can run freely before you start working with the machine Have the Electric Band Saw Machine serviced by qualified repair personnel at your EUROBOOR dealer if the saw band cannot run freely or vibrates heavily c Check the saw band for cracks or other damage before operation Do not use Saw band when it is damaged or deformed d Check if you...

Page 10: ...f the saw band cannot run freely or vibrates heavily 7 Do not reach behind or over the cutting tool when it is connected to the power source 8 Do not reach your hands in or near the path of the saw band 9 Do not cut any objects that are not clamped using the clamp of the band saw machine 10 Do not make any adjustments to the machine removing or securing the workpiece when the saw band has not come...

Page 11: ...portable band saw has an adjustable vice cutting angle and sawing speed The EBS 500 metal cutting band saw benefits from a double motor protection a speed regulator and an anti reset safety function for a longer lifespan of the saw WARNING The machine should not be converted or modified e g for any other form of use other than as specified in these operating instructions Warranty will be voided an...

Page 12: ... features of the machine EBS 500 1 Handle with on off trigger switch 8 Speed adjustment knob 2 Saw band tension screw 9 Motor housing 3 Saw band guidance 10 Angle lock screw 4 Saw band 11 Depth adjustment screw 5 Machine clamp 12 Arm lock pin 6 Distance set bracket 13 Base 7 Machine power switch ...

Page 13: ...istance set bracket 1 Rod 1 Bracket 1 Screw set 1x Saw band Already fitted on the machine 4x Machine feet 2 4 Serial number The serial number is mentioned on the machine once on the saw band housing The serial number will help you and your sales point validate and identify the machine Note Maintain labels nameplates and other machine identification These carry important information Obtain replacem...

Page 14: ...0 m min 100 265 ft min Saw band dimension 13 x 0 65 x 1440 mm Machine dimension 650 x 310 x 450 mm Packaging dimension 724 x 375 x 460 mm Noise level 60 dB A Cutting angle 0 60 2 5 1 Cutting capacities 0 45 60 Metric Imperial Metric Imperial Metric Imperial 130 x 125 mm 5 x 5 76 x 76 mm 3 x 3 50 x 50 mm 2 x 2 Ø 125 mm Ø 5 Ø 76 mm Ø 3 Ø 50 mm Ø 2 ...

Page 15: ...he information in the adjacent text European conformity symbol Confirms the conformity of the power tool with the directives of the European Community ISO9001 Certified in accordance with ISO9001 2015 quality management system mm Millimetre Unit of measure for the dimensions Inch Unit of measure for the dimensions kg Kilogram Unit of measure for the mass V Volt Unit of measure for the electric vol...

Page 16: ...d products and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product ...

Page 17: ... of preparation or adjustment make sure the machine is switched off and the power supply is disconnected 3 1 1 Fitting the machine feet The machine is not fitted with the machine feet when it arrives These are included in the box with the machine For gaining stability of the machine EUROBOOR strongly advises to fit the machine feet to the machine before operation Fitting the machine feet can be do...

Page 18: ...llow below steps When the distance set bracket is mounted untighten it a bit and adjust the distance set by sliding the bracket back and forth 3 2 Prior to use Prior to any use check the machine and all of its components for damage and check that all moving parts are in perfect working order and do not jam All parts must be correctly installed and must fulfil all conditions necessary to ensure per...

Page 19: ...tronics have been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating label EUROBOOR EBS 500 is designed in class I Grounded Earth grounding of the machine is required If the power supply cord is damaged it must be replaced by a specially prepared cord available through the EUROBOOR service organisation EXTENSION CABLE If an extension cable is ...

Page 20: ...rd by loosening the 6 screws Image 3 4 3 Loosen the tension screw on top of the machine s arm the saw band comes loose now 4 Carefully tilt the saw band from the pulleys Placing a new saw band onto the machine 1 To start place the new saw band in between the guiding bearings 2 Carefully slip the saw band around the motor pulley Image 3 5 3 Pull the saw band over the top pulley 4 Turn the blade ten...

Page 21: ...ble 2 Make sure the machine is without any damage and all screws and bolts are tightened 3 Make sure the arm lock pin is unlocked 4 Plug in the machine to the power source 5 Push the power button green I on top of the motor housing 6 Set the machine speed to the desired speed by using the speed adjustment knob Refer to paragraph 4 2 Adjusting the machine speed 7 Press the on off trigger switch The...

Page 22: ...in 3 50 m min 166 ft min 4 60 m min 199 ft min 5 70 m min 232 ft min 6 80 m min 265 ft min 4 3 Setting cutting angle The EUROBOOR EBS 500 has the capability to make cuts from 0 to 60 angles Be sure that the correct angle is set before you start working with the machine For setting the correct angle follow below steps 1 Loosen the Angle lock screw Image 4 3 By turning the angle lock lever counter c...

Page 23: ...e must be tightened before cutting to avoid possible movement and pinching of the workpiece as the cut nears completion For clamping the workpiece follow below steps 1 Shove the clamp backwards by turning the clamping lever counter clockwise 2 Put the workpiece in between the clamps Make sure the workpiece is in a stable position refer to image 4 4 3 Shove the clamp against the workpiece by turnin...

Page 24: ... Clamp the workpiece onto the machine 2 Loosen the screw on the blade guidance system by turning it counter clockwise This will remove some tension from the blade 3 Slide the blade guidance system backwards or forwards until it reached just outside the clamp Refer to image 4 5 4 Now tighten the screw on the blade guidance system tensioning the blade 4 6 Adjusting the distance set bracket When cutt...

Page 25: ... from touching the base but also can be used to stop cutting at a certain depth Please refer to image 4 6 4 8 Transportation For transporting the tool please follow the steps below 1 Pull down the machine s arm 2 Put on the arm lock pin The arm is now locked in its lowest position 3 Now the machine can be carried Carry the machine on a central point of the arm to keep it stable Image 4 6 Image 4 7...

Page 26: ...lso needs regular maintenance VISUALLY CHECK THE MACHINE FOR DAMAGE Machine must be checked before operation for any signs of damage that will affect the operation of the machine Particular notice must be taken of the mains cable switches and moving parts If the machine appears to be damaged it should not be used Failure to do so may cause injury or death CLEANING Clean all dirt dust metal chips a...

Page 27: ...OBOOR authorised dealer The spare parts list will be helpful if presented with the machine to the EUROBOOR dealer for service when requesting repair or other maintenance EUROBOOR machines are constantly being improved and modified to incorporate the latest technological advancements Accordingly some parts i e part numbers and or design may be changed without prior notice Also due to EUROBOOR s con...

Page 28: ...straight Check the saw band for damages or vibrations Check the positioning of the workpiece Put less pressure on the machine while cutting Rough cuts Put less pressure on the machine while cutting Worn saw band replace blade Machine vibrates or shakes Saw band damaged Saw band not straight Saw band not fitted properly Saw band not tightened properly Machine misaligned When a problem that occurs c...

Page 29: ...www euroboor com 29 7 Exploded view Partslist 7 1 Exploded view ...

Page 30: ...www euroboor com 30 ...

Page 31: ... 4 500 0020 Screw cap 8 25 21 1 500 0021 Limit switch 22 1 500 0022 Handle 23 1 500 0023 Tube 23A 1 Not available Screw 24 1 500 0024 Body Frame 24A 1 500 0024A Blade 25 2 Not available Nut 26 2 Not available Washer 27 2 500 0027 Screw cap 6 25 28 2 Not available Washer 29 1 500 0029 Screw cap 5 10 30 1 Not available Washer 31 1 500 0031 Chip fence 32 1 500 0032 Fixed blade guide plate 32A 1 500 0...

Page 32: ...Washer 76 1 500 0076 1 Bushing 76 1 1 Not available Ring 77 1 Not available Screw 78 1 Not available Locking pin 79 1 Not available Nut 80 1 500 0080 Spring holder 81 1 500 0081 Bearing Nut 81A 1 500 0081A Bushing 81B 1 500 0081B Bearing cover 82 1 500 0082 Bolt 83 1 500 0083 Spring 84 1 500 0084 Axis 85 1 500 0085 Miter plate 86 2 500 0086 Bearing 87 1 Not available Washer 88 1 Not available Scre...

Page 33: ...iod can be extended to 24 months in total by registering the product on our website https EUROBOOR com support register Service To maximise the lifetime of your EUROBOOR machine always use service and parts from an official EUROBOOR distribution channel Whenever in need of such always contact original point of sales or if no longer existent the distributor of EUROBOOR products in your country Seri...

Page 34: ...tion function Metal Cutting Bandsaw Brand EUROBOOR Types EBS 500 Ratings and characteristics 220 230V AC 50 60Hz Class I Power 1 010 W 3 6A Speed 30 80 m min 100 265 ft min Applicable guidelines 2006 42 EC on machinery 2014 30 EU on Electromagnetic Compatibility EMC Used standards EN ISO 12100 2010 EN60204 1 2006 A1 2009 AC 2010 EN 13898 2003 A1 2009 AC 2010 EN 61000 6 2 2005 EN61000 6 4 2007 A1 2...