Euroboor ECO.55 Series, User Manual

Page 1: ... of purchase Don t forget to register your machine at www euroboor com register only when registered you benefit from extended warranty User manual V 1 0 EN Magnetic drilling machine with standard electromagnet ECO 55S T ...

Page 2: ...e demands from the market Our vision is focused on developing innovative portable tools that add value for our customers and facilitate them in their daily work We never lose sight of sustainability time savings and cost savings Enjoy your new machine Before operating your new magnetic drilling machine please first read all instructions You find the instructions in this manual and on the warning l...

Page 3: ...er spindle 16 4 3 Gearbox 17 4 4 Electromagnet 18 4 5 Switching motor on and off 19 4 6 Motor rotation 19 4 7 Motor speed control 20 4 8 GYRO TEC safety 20 4 9 Power surge and fluctuation protection 20 4 10 Overload protection and Smart restart 21 4 11 Overheat protection 22 4 12 Carbon brushes 23 4 13 Tool lubrication 23 5 Working with drilling accessories 24 5 1 Annular cutters 24 5 2 Twist dril...

Page 4: ...ids gases or dust A magnetic drilling machine may create sparks which could ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a magnetic drilling machine Distractions can cause you to lose control Electrical safety 1 A magnetic drilling machine plug must match the outlet Never modify the plug in any way Do not us any adapter plugs 2 Avoid body contact with groun...

Page 5: ...ou MUST wear ear and eye protection Machine use and care 1 When using the machine on non horizontal surfaces you must use cutting paste Do not use oil because the oil can drip into the motor unit 2 While operating the machine the annular cutter must be cooled and lubricated with high quality cutting lubricants 3 Always remove the slug from the annular cutter after each hole Caution the slug may be...

Page 6: ... shaped objects Always place the machine on a surface that is clear of shavings chips swarf and surface dirt Keep the magnet clean and free of debris and swarf Do not switch on the machine before checking whether the magnetic stand has been tightened firmly to the mounting surface Adjust the machine so cutter does not extend into the workpiece before drilling Do not perform any design assembly or ...

Page 7: ...entation certain residual risks cannot be avoided These are Impairment of hearing Risk of personal injury from flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use Always try to reduce these risks as much as possible ...

Page 8: ...d environment using the application tools and accessories recommended by Euroboor The magnetic drilling machine can be used horizontally vertically or overhead 2 2 Description and features image 2 1 1 Carbon brush LED indicator 2 Gearbox guide 3 Magnet LED indicator 4 Speed control knob 5 Output shaft 6 Morse taper spindle 7 Feed handle 8 L R switch 9 Motor switch 10 Fuse holder 11 Magnet switch 1...

Page 9: ...e taper ejector drift key 1 x user manual 1 x safety ear protection 1 x safety goggles 1 x safety gloves 2 4 Serial number The serial number is mentioned on the machine three times engraved on the frame engraved on the magnet and on the serial no sticker on the motor housing Additional serial no stickers are provided with the machine for your administration The serial number will help you your dea...

Page 10: ...0 mm 19 5 16 26 Stroke 170 mm 6 11 16 Weight 13 75 kg 30 3 lbs Magnet l x w x h 168 x 84 x 49 mm 6 5 8 x 3 5 16 x 1 15 16 Magnetic force 1 850 kg 4 080 lbs Motor power 1 600 W 14 5 A Total power 1 700 W 15 5 A Speed no load Speed load 1600 W 14 5 A I 60 275 rpm II 100 500 rpm I 60 275 rpm II 100 500 rpm I 60 275 rpm II 100 500 rpm I 60 275 rpm II 100 500 rpm Spindle Weldon MT3 19 05 mm MT3 3 4 Vol...

Page 11: ... of the magnetic drilling machine with the directives of the European Community Class of protection I Product with basic insulation and exposed touchable conductive parts additionally connected to the protective earth conductor mm Millimeter Unit of measure for the dimensions Inch Unit of measure for the dimensions kg Kilogram Unit of measure for the mass lbs Pound Unit of measure for the mass V V...

Page 12: ...s and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or at the retailer when you purchase a new product ...

Page 13: ...the magnet align the slots in the guard with the holes in the magnet 2 Fit the screws into the holes located in the side of the magnet WARNING Always use the safety guard Fitting the lubrication system The lubrication system can only be used for horizontal drilling the drill being used vertically 1 Hang the tank A on the tank holder 2 Position and tighten the attachment pin B 3 Connect the hose C ...

Page 14: ...ey are operating perfectly and as intended Check that moving parts are in perfect working order do not jam and check whether the parts are damaged All parts must be correctly installed and fulfill all conditions necessary to ensure perfect operation of the machine Damaged protective components must be repaired or replaced according to specifications by Euroboor or any authorised Euroboor dealer DO...

Page 15: ...drilling machine Let the machine run in for a period of eight to ten hours before starting with big operations Do not load the machine too much during this run in period Never use the machine with serious overload Keep the machine clear from moisture at all times to protect the machine yourself and others ...

Page 16: ... off and disconnect the machine from power source before making any adjustments or removing installing attachments or accessories 4 1 Control panel The control panel on your magnetic drilling machine is designed for maximum ease of use and safety 1 L R switch 2 Motor switch 3 Magnet LED indicator 4 Fuse holder with fuse 5 Speed control knob 6 Magnet switch image 4 1 ...

Page 17: ...earbox Rotate the output shaft until the slots on the shaft align with the slots on the gearbox Gently tap the supplied drift into the slots to push the Morse taper arbor out 4 3 Gearbox 1 To select the correct gear from neutral horizontal position a Rotate the switch counter clockwise to position o this is gear 1 b Rotate the switch clockwise to position oo this is gear 2 2 A gear is only correct...

Page 18: ...rilling machine is placed on a smooth clean level and solid surface without any objects or debris to guarantee maximum adhesion The workpiece must at least be 6 mm 1 4 thick for the magnet to stick and to drill safely In case the workpiece is between 3 mm 1 8 and 6 mm 1 4 make sure to make a proper base to create a good magnetic field as shown below image 4 5 The electromagnet will work best on su...

Page 19: ...ing on the motor unit of the magnetic drilling machine Euroboor magnets have two coils make sure that both coils are in contact with the material Do not connect any other machine to the same electrical outlet to which the magnetic drilling machine is plugged into as it may result in the loss of magnetic force Always use the safety chain included Drilling above your head is extremely dangerous and ...

Page 20: ...t of the workpiece to which the magnetic drilling machine is attached By the motor shutting down automatically risk of damaging or hurting the machine tools workpiece and operator is reduced Every time the motor is started the machines electronics need a moment to run a systems check and initiate the safety system The GYRO TEC safety feature engages three seconds after the motor is started It is v...

Page 21: ...tions Euroboor accepts no liability when it comes to the power surge or fluctuation protection not functioning or functioning poorly In the situation of the motor being shut off automatically as self protection you should Shut off the magnet Disconnect the machine from the power source Fix the source of the problem by either o Making sure the issues with the power source is fixed o Connect the mac...

Page 22: ...When the feed pressure is reduced the machine s electronics recognize the reduction and the motor continues within a few seconds WARNING The displayed motor power usage and LED indicators are only an indication of correct cutting performance Always keep an eye on the workpiece tool and machine and check if the cutting performance is as it should be WARNING Never touch any potentially moving parts ...

Page 23: ...utomatically This prevents the armature from being damaged During automatic shut off the carbon brush wear indicator is not lit For replacement of carbon brushes see chapter 6 Maintenance 4 13 Tool lubrication In horizontal applications In order to use the lubrication system the tank must be filled with a cutting lubricant 1 Make sure the flow regulator is closed 2 Unscrew the cap 3 Fill the conta...

Page 24: ...nditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the workpiece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances leading to rapid cutting edge wear at high speeds Feed rates are governed by rigidity of se...

Page 25: ...more pressure on the machine Too much pressure will overload the motor and your annular cutter will be worn sooner A continuous non discoloured iron swarf is a sign of correct drilling speed and a well cooled sharp cutter Let the cutter do the job and give it time to cut the metal 9 Stop drilling regularly refill the holes of the spindle and continue drilling 10 Apply less pressure when the drill ...

Page 26: ...ist drills 1 Remove the Morse taper arbor see paragraph 4 3 Gearbox 2 Fit the twist drill a Straight shank twist drills image 5 2 b Morse taper shank twist drills image 5 3 Morse taper 2 image 5 4 Morse taper 3 ...

Page 27: ...hreads Proceed as follows for cutting threads 1 Install the tap image 5 5 2 Drill the hole for the thread on the recommended size of the tap 3 Switch off the machine and change the cutter for the tap collet and the machine tap Do not move the machine 4 Select the lowest gear and lowest speed and set the direction of rotation to clockwise right R 5 Switch on the machine and set the machine tap onto...

Page 28: ...avoid damaging the start of the thread Do not let your tap push up the motor unit by itself Make sure to properly lubricate while performing tapping work see paragraph 5 1 Annular cutters 5 4 Countersinks Thanks to its wide range of operating speeds the machine can also be used for reaming or counter sinking Follow the steps mention in paragraph 5 2 Twist drills ...

Page 29: ...sh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid Operation of the machine The machines operation must be checked to ensure that all components are working correctly Replace any defective...

Page 30: ...ent Lubricating the feed travel The feed travel should be lubricated periodically with grease to ensure smooth operation Raise the motor unit to the highest position possible Lubricate the dove tail guideway at both sides Lubricate the gear rack After repeated use the gear rack may become loose If necessary adjust the five self locking set screws at the left side Tighten screws in series until the...

Page 31: ...de not mounted straight Dirt between spindle and triangular guide Motor starts running when magnet switch is turned on Damage or defective relay in control unit Motor making a rattling sound Gear ring bottom of the armature worn out Gear s worn out No oil in gearbox Motor humming big sparks and motor has no force Armature damaged burned Field burned Carbon brushes worn out Motor does not start or ...

Page 32: ...use blows when motor is started Damaged or defective wiring Wrong value fuse Motor running roughly Defective armature and or field Carbon brushes worn out Defective control unit Rotation system free stroke too long Loose or defective gear rack Defective rotation system Red blinking light in top display with beeping sound Machine is in overload protection Red burning light in top display with beepi...

Page 33: ...33 8 Exploded views spare parts list 8 1 Exploded views ...

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Page 36: ... Ø40 1 34 100 0571 Circlip 471 11 x 1 1 35 050 0071 O ring 82 x 1 8 1 No Part no Description Qty 36 050 0207 Gasket middle 1 37 050 0252 Gear assembly 1 38 050 0171 Gear 34 40Z 1 39 050 0231 Axle 13T 1 40 040 0301 Key 1 41 020 0156 Bolt M6 x 20 1 42 050 0074 Rack 1 5X39T 1 43 050 0076 Circlip Ø20 1 44 050 0463 Gear 1 x 45T 1 45 050 0462 Washer 20 5 x 28 x 0 2 1 46 030E 5034 Bearing nsk 6004 ddu 1 ...

Page 37: ...T 1009 Potentiometer turn knob 1 103 020 0112 Washer M6 4 No Part no Description Qty 104 100 1008 Sensor 1 105 055 1041 Gyroscope PCB set 1 106 050T 1022 Magnet 220 Volt 1 050T 1022A Magnet 110 Volt 200 055T 2010 Case ECO 55S T with sticker 1 201 KSP Q2 Coolant tank Quick Connect 2015 1 202 IBO 0 2L Bottle 0 2LTR 1 203 SAF 300 Protective gloves 1 204 SAF 400 Safety chain 1 mtr with lock 1 205 SAF ...

Page 38: ...38 8 3 Wiring diagram ...

Page 39: ...This 12 month period can be extended to 24 months in total by registering the product on our website https euroboor com support register Service To maximise the lifetime of your Euroboor machine always use service and parts from an official Euroboor distribution channel Whenever in need of such always contact original point of sales or if no longer existent the distributor of Euroboor products in ...