Eurotherm Drives 512C Series, Product Manual

Page 1: ...itted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom ...

Page 2: ...n design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C Eurotherm Drives reserves the right to change the content and product specification without notice ...

Page 3: ... 21 7 6 Serial Number see product label Where installed for your own information Unit used as a refer to Certification for the Inverter RComponent RRelevant Apparatus Unit fitted REnclosure SSOLFDWLRQ UHD The equipment described is intended for industrial motor speed control utilising DC Shunt Wound or DC Permanent Magnet Motors 3HUVRQQHO Installation operation and maintenance of the equipment sho...

Page 4: ...ircuitry described herein are for guidance only and may need to be adapted to the user s specific application Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications 5LVN VVHVVPHQW Under fault conditions power loss or other operating conditions not intended the equipment may not operate as specified In particular The motor speed may...

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Page 7: ...ent from the motor after approximately 60 seconds Converter protection is provided by a Instantaneous Overcurrent trip circuit overriding control in the event of a Short Circuit 2SWLRQDO TXLSPHQW WHP WHP WHP WHP 3DUW 1XPEHU 3DUW 1XPEHU 3DUW 1XPEHU 3DUW 1XPEHU 8 RPSUHVVLRQ XJ LWV 6HH SDJH 4516 IRU PRUH LQIRUPDWLRQ1 6 788349 6 788365 0 QVWDOODWLRQ XLGHOLQHV IRU 0RGXOHV DQG 6 VWHPV XURWKHUP ULYHV DSS...

Page 8: ...to any new user of this unit This manual is for the following models from the 512C Converter Series 512C 04 4A DC Full Load Current 512C 08 8A DC Full Load Current 512C 16 16A DC Full Load Current 512C 32 32A DC Full Load Current QLWLDO 6WHSV Use the manual to help you plan the following QVWDOODWLRQ Know your requirements certification requirements CE UL CUL conformance mount in an enclosure confo...

Page 9: ...RMINALS AUXILIARY SUPPLY HEATSINK LEGEND PLATE CONTROL FIXING POINTS PCB PROTECTIVE GROUND P1 P8 1 8 ON 1 2 3 LED LED1 STALL TRIP LED2 POWER ON LED3 OVERCURRENT TRIP P1 RAMP UP P2 RAMP DOWN P3 SPEED STABILITY P4 CURRENT LIMIT P5 IR COMPENSATION P6 MINIMUM SPEED P7 MAXIMUM SPEED P8 ZERO SPEED OFFSET MAINS OR AUXILIARY SUPPLY AUX MAINS 380 415V 220 240V 110 120V SELECTOR Figure 2 1 View of Component...

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Page 13: ...LQJ WKLV XQLW1 0HFKDQLFDO QVWDOODWLRQ 512C 8527 50 5 9 6 A C C B D E F G 352 8 7 29 5 0 16 216 1 175 6 6 6 27 7 845 237 573PP 493PP 3PP 543PP 47 PP 09 48PP PP 845 23 573PP 493PP 3PP 543PP 47 PP 09 48PP PP 845 249 573PP 493PP 3PP 543PP 47 PP 09 48PP PP 845 265 573PP 493PP 463PP 543PP 47 PP 09 48PP PP Table 3 1 Product Dimensions ...

Page 14: ...r is used in a Pollution Degree 2 environment Avoid vibration LOWHU QVWDOODWLRQ L1 L2 PE PE LINE LOAD 4 Holes M6 Insert 4 Holes M6 Clearance 230mm Leads M5 Ring Lugs A B C D L W E H PE L1 L2 Black Red Green Yellow 3URGXFW LOWHU DWW RVV 2YHUDOO LPHQVLRQV L LQJ HQWUHV 3URGXFW L LQJ 7HUPLQDO 845 237 26 446 4 597 498 78 573 586 453 543 47 7PP5 845 23 26 446 4 597 498 78 573 586 453 543 47 7PP5 845 249...

Page 15: ...or connections Disconnect the controller before carrying out electrical measurement e g insulation resistance 845 237 845 23 845 249 845 265 2YHUDOO LGWK 493PP 2YHUDOO HLJKW 573PP 2YHUDOO HSWK 3PP 3PP 3PP 463PP HLJKW 418 J 418 J 419 J 51 J LUIORZ OHDUDQFH 8PP DERYH DQG EHORZ 0RXQWLQJ HQWUHV 543PP YHUWLFDO 47 PP KRUL RQWDO RQWURO 7HUPLQDOV 6FUHZ 7HUPLQDOV ZLOO DFFHSW 518PP5 VWUDQGHG ZLUH1 7HUPLQDO ...

Page 16: ... one point The controller is designed for armature current form factor of 1 5 or less It is recommended that a armature choke be fitted where a form factor of less than 1 5 current cannot be guaranteed Due to the earth leakage currents the controller and filter should be permanently earthed This can be achieved by either connecting two earthing conductors of the required value see table 11 1 or co...

Page 17: ...RNAL Optional SETPOINT Speed Relay Health Relay 3 1 1 2 Signal Ground Mains Supply PE GRD PE GRD DC Motor Optional 4 Optional Autotransformer for non standard mains voltages 5 It is recommended that the 0V common be connected to protective earth ground for safety reasons In a system comprising of more than one controller the 0V common signals should be connected together and joined to protective e...

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Page 20: ...ous matter If an air supply is available it is recommended to blow over the commutator Check the brushes are properly seated and that the brush spring tension is adequate If possible check that the motor and vent fan if fitted can be turned freely by hand 3UHSDUDWLRQ 0DFKLQH Check That rotation of the motor in either direction will not cause damage That nobody else is working on another part of th...

Page 21: ...r starts to rotate If the motor increases speed to more than 10 of full speed immediately turn current limit P4 fully anticlockwise and or remove Run signal terminal 5 immediately If overspeeding occurred while using a tachogenerator for speed feedback correct the wiring as follows Problem Action Direction correct but overspeeding Reverse tacho polarity only Direction incorrect and overspeeding Re...

Page 22: ...y 1RWH 7KH 5 FRPSHQVDWLRQ SRWHQWLRPHWHU 38 PXVW EH IXOO DQWLFORFNZLVH LQ 7DFKRJHQHUDWRU FRQWURO DGMXVWPHQW ZLOO FDXVH LQVWDELOLW 1 Monitor the armature current as indicated on terminal 6 the current meter output verify that that at steady state the current does not exceed the controller rating i e the voltage on T6 is not greater than 5V with SW8 OFF ...

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Page 29: ...re Do not allow packaging chips to enter the unit LVSRVDO This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91 689 EEC We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws The following table shows which materials can be recycled...

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Page 32: ...SO 9ROWDJHV 0 RPSOLHV ZLWK 0 LUHFWLYH1 Relays must be provided externally 51 1 7 845 6 127 5 7 5 3 0 17 25 7 845 7 6 81 7 21 48 9 171 1 845 6 86 72 5 3 845 7 7 7 1 225 52 63 5 6 87 6 7 51 5 6 0867 3529 1 5 0867 62 7 1 72 92 211 7 1 9 3 576 72 7 5 287387 5 9 5 7 50 1 61 1 3 4 5 6 7 8 9 10 11 12 14 15 16 19 23 13 RUN Speed Relay Health Relay T14 or T19 512C The 512C needs two external relays to beco...

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Page 35: ...SO 7 39DF 0 1 DUWK UHIHUHQFHG 71 LULQJ Control Cabling 0 75sq mm minimum Power cable to be minimum 600V AC rated at 1 5 x armature current High speed semi conductor fuses of the correct rating are recommended controller semi conductor protection as the 512C is not internally fused The suitability of the semi conductor fuse branch protection should be decided by the installer Ensure a protective ea...

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Page 39: ...AND EN50082 1 1992 AND prEN50082 2 1992 EMC INSTALLATION GUIDELINES STATED IN MANUAL EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE A GLOBAL EMC SOLUTION MAYBE ADVANTAGEOUS CEMEP VALIDITY FIELDS 2 3 AND 4 THE E D MANUFACTURERS DECLARATION FOR EMC IS VALID FOR THE SPECIFIED MODULE WHEN INSTALLED CORRECTLY NO EMC CE MARK APPL...

Page 40: ...otective Device must be provided by the Installer This device can comprise of a Thermal Sensor within the Motor Winding monitored by an external Relay but this combination cannot be evaluated by UL hence it is the responsibility of the installer local inspector to determine whether the combination is in compliance with the National Electric Code or Local Code requirements 6KRUW LUFXLW 3URWHFWLRQ 5...

Page 41: ...mpliance when the unit is used as a component We Eurotherm Drives Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment and using the specified EMC filters to which this declaration refers is in accordance with the relevant clauses f...

Page 42: ...ents to Basic Connection diagram Page 2 4 added grounding symbol Page 3 3 changed sentence of Wiring information number 3 Table 3 1 changed 14AWG to 16AWG of 512C 04 Cable Size Removed U S fuse rating Chapter 6 added 11956 GDR Page 3 5 Special Considerations for Installations Requiring Compliance with UL Standards considerable changes to this section 10986 15 7 97 FEP SG 6 Manual brought in line w...